Startup, 2 — control supplement – Weil-McLain -230 User Manual

Page 7

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GAS

-

FIRED

WATER

BOILER

SERIES

2 — Control Supplement

Part number 550-100-029/0404

7

Startup

(continued)

2

FOR YOUR SAFETY READ BEFORE OPERATING

OPERATING INSTRUCTIONS

TO TURN OFF GAS TO THE APPLIANCE

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in
your building.

Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

WHAT TO DO IF YOU SMELL GAS

A. This appliance does not have a pilot. It is equipped with an

ignition device which automatically lights the burner. Do
not try to light the burner by hand.

B. Before OPERATING, smell all around the appliance area

for gas. Be sure to smell next to the floor because some gas
is heavier than air and will settle on the floor. See below.

C. Use only your hand to turn the gas control knob. Never use

tools. If the knob will not turn by hand, don't try to repair it;
call a qualified service technician. Force or attempted repair
may result in a fire or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.

If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.

Figure 4

Operating Instructions

(Read page 7 and the Ultra Boiler Manual before proceeding.)

1. Stop! Read the safety information above. This

appliance is equipped with an ignition device
which automatically lights the burner. Do not
try to light the burner by hand.

2. Set room thermostat(s) to lowest setting.

Verify external manual gas valve is open (valve
handle parallel to gas piping).

3. Turn OFF POWER switch on the Ultra control

panel.

4. Rotate two thumb screws at bottom of access

door counterclockwise to release door.

5. Remove boiler access door.
6. Turn boiler manual gas valve knob

counterclockwise to open gas supply.

7. Smell for gas in the boiler enclosure. If you

smell gas, STOP! Follow "B" in the safety
information above. If you don't smell gas, go
to the next step.

8. Turn ON POWER switch on the Ultra

control panel.

9. Set thermostat(s) to desired setting.
10. The Ultra control panel display left digit will

show a sequence of numbers (0, 1, 2, etc.)
that indicate boiler control sequence. Digit 3
or 4 indicates boiler is firing. Digit 0 means
there is no call for heat (all room
thermostats and domestic water heater
satisfied).

11. If the appliance will not operate when there

is a call for heat and piping is not hot, follow
the instructions "To Turn Off Gas To
Appliance" below and call your service
technician or gas supplier.

12. Replace jacket front panel. Make sure panel

is seated firmly in place and all joints are
visually sealed. Then tighten the two thumb
screws at bottom of access door firmly.

Boiler manual

gas valve

1. Set room thermostats to lowest setting.
2. Turn off all electric power to the boiler if service is to be

performed. Turn OFF POWER switch on the Ultra control
panel.

3. Close external manual gas cock (valve handle perpendicular

to gas piping). Remove boiler access door. Turn boiler manual
gas valve knob clockwise to close gas supply.

4. Replace boiler access door.

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