86038450 - 98753pg4-1, Battery information – Windsor Lightning Battery Burnisher 10027100 User Manual
Page 9
 
BATTERY INFORMATION
86038450 04/12/07
4-1ENG
 
 
BATTERY MAINTENANCE 
1. When cleaning batteries use a solution of baking 
soda and water. (Do not allow cleaning fluid to 
enter inside battery cells.) 
 
2. Keep a proper electrolyte level in battery cells. 
 
3. Wipe down the battery tops at least once a 
week. If a cell should accidentally overflow, 
clean immediately. 
 
4. Test battery condition with a hydrometer at least 
once a week.
 
5. Ensure that all connections are tight and that all 
corrosion is removed.
 
6. Every 4 to 6 months remove batteries from the 
machine and clean the battery compartment.
 
BATTERY CHARGING PROCEDURE 
Charge the batteries once the amber charge level 
light comes on. The amber light indicates that there 
is about 20% charge left in the batteries. Do not let 
the batteries completely drain before charging. 
Avoid charging the batteries before the amber light 
comes on. The machine will run for hours on fully 
charged, well maintained batteries. 
 
 
DO NOT SMOKE, HAVE OPEN FLAMES, OR 
SPARKS NEAR BATTERIES AT ANY TIME. 
 
WEAR EYE PROTECTION AND PROTECTIVE 
CLOTHING WHEN WORKING WITH BATTERIES. 
 
CHARGE BATTERIES IN A WELL-VENTILATED 
AREA WITH DECK DOWN AND COVER OPEN. 
 
1. Use a 36 volt, 20 amp maximum output, D.C. 
charger that turns itself off, when batteries are 
fully charged. The charger must have a 
connector that matches the machine battery 
connection. 
 
2. Read the instructions and warnings provided by 
the battery charger manufacturer.
 
3. Set the charger in a well-ventilated area on a 
level surface. Make sure cords will easily reach 
outlets on both machine and wall. 
 
4. Connect charger to D.C. outlet on machine 
first.
 
5. Connect the A.C. power cord to properly 
grounded wall socket. NEVER MAKE THE A.C. 
CONNECTION FIRST, HAZARDOUS SPARKS 
MAY RESULT. 
 
6. After the batteries are completely charged 
disconnect the charger from the A.C. wall 
socket. 
 
7. Once the charger is disconnected from the A.C. 
wall socket, it is safe to disconnect the charger 
from the machine. 
 
8. When the batteries are fully charged, check the 
electrolyte level by removing, the caps on top of 
the batteries. If necessary fill the cells with 
distilled water as shown in the diagram below. 
Be careful not to overfill cells.