Cable assembly – Weider 831.159720 User Manual

Page 10

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14. Locate and open the parts bag labeled “CABLE

ASSEMBLY AND PULLEYS.” For Cable identification
and routing during steps 14 to 32, refer to the Cable
Diagrams and Cable ID Chart on pages 19 and 20.

Insert two 3/8” x 1” Bolts (15) into the welded brackets
on the Left and Right Butterfly Arms (67, 68). Secure the
Bolts with a 3/8” Jam Nut (18).

Identify the Short Cable (71). It is approximately 74 1/2”
long and it has a closed loop on each end. Slide one
end of the cable onto each of the 3/8” x 1” Bolts (15).
Secure the Cable to the Bolts with 3/8” Jam Nuts (18).
Do not overtighten the Nylon Jam Nuts.

Remove both 3 1/2” Pulleys (5) from the pre-assembled
Adjustable Pulley Plates (44). Wrap the Short Cable (71)
around a 3 1/2” Pulley (5) in the direction shown. Attach
the 3 1/2” Pulley and a Cable Trap (39) to the top hole in
the two Adjustable Pulley Plates (44) with a 3/8” x 2” Bolt
(35) and a 3/8” Nylon Locknut (4). Make sure the Cable
Trap and Pulley Plates are oriented as shown.

12. Press two 1 1/2” Square Inner Caps (79) into the Leg

Lever (49).

Insert a Bumper (33) between the brackets on the Leg
Lever (49). Secure the Bumper to the Leg Lever with a
#10 x 1” Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press
Seat Frame (52). Attach the Leg Lever to the Press Seat
Frame with a 5/16” x 2 1/4” Bolt (81) and a 5/16” Jam
Nut (90). Do not overtighten the 5/16” Jam Nut. It
must be easy for the Leg Lever to pivot.

Attach a 3/8” x 2 1/2” Eye Bolt (83) to the Leg Lever (49)
with a 3/8” Flat Washer (17) and a 3/8” Nylon Locknut

13. Press a 1 3/4” Square Inner Cap (37) into each end of

the Right Butterfly Arm (68). Wet the lower end of the
Arm with soapy water. Slide a 10” Pad (65) onto the
lower end of the Arm.

Lubricate the indicated axle on the Butterfly Top Frame
(64). Orient the Right Butterfly Arm (68) as shown and
slide it onto the axle. Secure the Butterfly Arm with two
1” Retainers (25) and a 1” Round Cap (26). Note: Place
the Retainer Rings on top of the inverted Round Cap
and gently tap the Cap onto the axle with a hammer.
Make sure the teeth on the Retainer Rings bend
towards the Cap as shown in the inset drawing.

Repeat this step to assemble the Left Butterfly Arm (67).

Cable Assembly

90

79

49

79

4

17

83

13

26

68

67

Lubricate

65

81

52

33

32

64

25

37

12

37

14

68

39

44

4

35

67

15

15

5

71

18

Teeth

64

25

26

18

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