Banks Power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) Tuner- Big Hoss Diesel Tuner (does not connect to pump wire) - Manual (Page 6)

6
96766 v.8.0
Dear Customer,
If you have any questions
concerning the installation of
your Banks Big Hoss Diesel Tuner,
please call our Technical Service
Hotline at
(888) 839-2700 between 7:00 am
and 5:00 pm (PT). If you have any
questions relating to shipping
or billing, please contact our
Customer Service Department at
(888) 839-5600.
Thank you.
1.
For ease of installation of your
Banks Big Hoss Diesel Tuner, familiarize
yourself with the procedure by reading
the entire manual before starting work.
This instruction manual contains 16
pages of text and illustrations.
2.
Throughout this manual, the left side
of the vehicle refers to the driver’s side,
and the right side to the passenger’s
side.
3.
Disconnect the ground cable from the
battery before beginning work. If there
are two batteries, disconnect both.
4.
Route and tie wires and hoses
a minimum of 6 inches away from
exhaust heat, moving parts and sharp
edges. clearance of 8 inches or more is
recommended where possible.
5.
The installation should be performed
at a time when the vehicle has been
allowed to completely cool. This
installation requires the installer to work
near surfaces that may remain hot after
the vehicle has been run. Failure to
allow the vehicle to cool may result in
personal injury.
6.
During installation, keep your work
area and components clean.
Tools Required:
These tools are necessary for
installation:
• Standard and Phillips head
screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
Recommended airflow
improvements:
1. Banks Monster ® Exhaust
Standard cab . . . . . . . . . . . . . 48635
Extended Cab. . . . . . . . . . . . . 48636
2. Banks BigHead ® Actuator . . . . . . . . . .
1998 ISB . . . . . . . . . . . . . . . . . 24328
1999-2000 ISB . . . . . . . . . . . . 24329
2001-2002 ISB 245 HP . . . . . . 24329
3. Banks Ram-Air ®
Filter . . . . . . . . . . . . . . . . . . . . 41027
Service Kit. . . . . . . . . . . . . . . . 90094
4. Gauge Assembly
Boost and Pyro. . . . . . . . . . . . 64505
5. Thermocouple. . . . . . . . . . . . . . . 63042
6. Lead wire. . . . . . . . . . . . . . . . . . . 63060
7. Turbine Inlet Gasket. . . . . . . . 93027
Attention!
Before proceeding with these
instructions, please carefully read
the DISCLAIMER OF LIABILITY
and LIMITATION OF WARRANTY
statement located on page 4 of this
manual.
General Installation Practices