Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Exhaust- Monster Sport Exhaust System '03-04 - Manual (Page 9)

96569 v.3.0
9
8.
Route the tailpipe over the rear
axle housing and into the muffler
outlet. Install the tailpipe hanger pin
into the corresponding rubber hanger.
Note: If installing optional tailpipe
tip, cut off 4” from the tailpipe outlet
before installing the tailpipe into Banks
Monster Muffler. See Figure 2.
If not installing the optional Banks
Tailpipe Tip, skip to step 11.
9.
Insert the optional tailpipe tip
over the tailpipe outlet. Adjust the tip
past the edge of the body or where
aesthetically pleasing. Torque the band
clamp to 35 ft-lb.
10.
Remove the protective covering
from the tailpipe tip.
CAUTION: The protective covering
may ignite and burn if not removed
prior to running the engine.
11.
With everything positioned
properly, begin to tighten the clamps
starting with the ones closest to the
turbo and working your way back.
Torque the V-band clamp to 80 in-lbs
(not ft-lbs). Evenly torque the exhaust
clamps to 35 ft-lbs. Torque the 7 ⁄
16
”
hardware to 48 ft-lbs. Make sure that
each slip is fully inserted (+/- 1 ⁄
4
inch)
and that all mount hangers are in the
forward position (see Figure 3).
12.
your system includes two (2)
Banks power logos. The logos can
be mounted 1 ⁄
2
” to 1” above the
“cummins Turbo Diesel” emblem on
the driver-side and passenger-side
front fenders.
13.
Re-connect battery terminals if
previously removed. Banks Monster
Exhaust installation is now complete.
Figure 2