Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Intake- High-Ram Assembly (03-07) - Manual (Page 10)

the o-rings down to the base of the
intake manifold.
24.
For 2003 to 2004 vehicles,
install the factory replacement intake
manifold gasket in the groove on
the intake manifold. For 2005-07
vehicles, install the factory
replacement intake manifold gasket
on the High Ram.
25.
Slide the High-Ram over the
installed studs.
26.
Place the thread sealing washers
on the two driver side studs. Use a
twisting motion to thread the sealing
washers over the threaded portion of
the studs to avoid tearing the seals.
Install standard flat washers on the
passenger side studs and on top of
the thread sealing washers, as shown
in Figure 8.
27.
Secure the High Ram with (4x)
1 ⁄ 4 ”-20 Nylon locking nuts. Torque to
9 ft-lbs.
NOTE: Before slipping the boost tube
and the corresponding hose, into
position, ensure that all connection
ends are clean and free of any oil
residue and contaminates. Clean all
connection points with a non-oil
based solvent such as Acetone,
Mineral Spirits, Denatured Alcohol or
Lacquer Thinner. Read and follow the
manufactures operation instruction
for non-oil based solvent cleaner.
28.
Locate the Banks boost tube,
connection hose, hump hose and
supplied hose clamps. Install hoses,
hose clamps and Banks boost tube
as shown in Figure 6.
Note: The connection hose should
be slid firmly against the hose stops
provided on the High Ram. Allow a
minimum 1 ⁄ 8 ” air gap between CAC,
High Ram and boost tubes.
On 2003 to 2004 vehicles: The
brake line on the driver side may
need to be slightly bent to provide
additional clearance for the boost
tube.
On 2005-07 vehicles: One of the
power steering fluid lines may need
to be bent to provide clearance for
the driver side boost tube.
29.
The hose clamps on the High
Ram must be positioned as shown in
Figure 9 to avoid contact with the
hood.
30.
Tighten the hose clamps to 75
inch-lbs (not ft-lbs!).
31.
Re-install the plastic driver side
battery box. Torque the attachment
bolts to 12 ft-lbs.
On 2005-07 4-wheel drive vehicles
only: Reinstall the electronic module
mounting bracket that was removed
with the plastic battery tray.
32.
Re-install the driver’s side
battery, battery hold down clamp,
and plastic battery cover. Torque
the hold down clamp retaining bolt
to 89 in-lbs. WARNING: When
lifting a battery, excessive
pressure on the end walls could
cause acid to spew through the
vent caps, resulting in personal
injury. Lift with a battery carrier
or with hands on opposite
corners. Failure to follow these
instructions may result in
personal injury.
33.
For 2005-07 4-wheel drive
equipped vehicles only: Re-install
the electronic module near the driver
side battery. The module is shown in
Figure 1.
34.
Re-install the air filter assembly
box and air box front cover.
35.
Re-install the driver and
passenger (+) and (-) battery cables.
Figure 9
10
96782 v.4.0