Banks Power Chevy_GMC Trucks: Duramax LB7 (Diesel ’01 - 04 6.6L) Intake- Techni-Cooler Intercooler '01-05 - Manual (Page 17)

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45.
Install the light bulbs into the
park/turn signal lamp assemblies.
These are held in place by turning
them clockwise. Install the park/turn
signal lamp assembly onto the vehicle
for both the driver and passenger side.
46.
Install the electrical connectors
to the headlamp assembly. Install the
headlamp assemblies and secure them
with their retaining pins.
47.
Install the grill:
a. 2001 to 2002 vehicles: The grill is
retained by (4x) 1 ⁄
4
turn fasteners, (1x)
screw at the latch support, and (2x)
clips at the outboard ends of the grill.
Tighten the screw at the latch support
to 75 in-lbs.
b. 2003 to 2005 vehicles: The grill is
held in place by retaining clips, and
can be snapped in place.
48.
Install the upper grill baffle
and secure with the seven push-
in retainers that were previously
removed. The push-in retainers that
secure the grill baffle are secured by
inserting the retainer with the center
pin pulled out. Once the retainer is
inserted, press the center pin down to
secure the retainer.
Note: Before slipping any boost tubes
and the corresponding hoses, into
position, ensure that all connection
ends are clean and free of any oil
residue and contaminates. Clean
compressor outlet and all connection
points with a non-oil based solvent
such as Acetone, Mineral Spirits,
Denatured Alcohol or Lacquer thinner.
Read and follow the manufactures
operation instruction for non-oil based
solvent cleaner.
Figure 16: Spring hose clamps