Banks Power Chevy_GMC Trucks: Duramax LB7 (Diesel ’01 - 04 6.6L) Intake- Techni-Cooler Intercooler '01-05 User Manual
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7.
Remove the park/turn signal lamp
assembly by depressing the outboard
retaining clip, then rotating the assembly
outward as shown in Figure 3. The
headlamp is easily disengaged and
does not require force to be removed
once the outboard clip has been
depressed.
8.
Remove the bulbs from the turn
signal lamp assembly by turning the
lamp sockets a quarter turn counter-
clockwise.
9.
Remove the plastic headlamp
mounting structure on the driver
and passenger side of the vehicle
shown in Figure 4. There are (6x)
bolts, (2x) torx head bolts, (1x) push-
in retainer and (1x) large clip that
must be disconnected to remove
the piece from the vehicle, per side.
The plastic piece that resides by the
bumper must be detached from the
headlamp mounting structure, but will
remain on the vehicle. The retaining
clip that attaches the hood latch cable
to the support structure must also be
removed on the driver’s side.
10.
Remove the four bolts that secure
the upper fan shroud to the upper
radiator cross brace. Remove the four
push-in retainers (2 per side) that attach
the upper section to the lower section
of the fan shroud. These retainers are
removed by pulling up on the center pin
then prying the entire retainer assembly
out as shown in Figure 1.
11.
Remove the upper section of the
fan shroud from the vehicle. Take care
not to damage the face of the radiator
when removing the shroud.
12.
Remove the two upper condenser
mounting bolts that attach to the
radiator cross brace.
Figure 4: Removal of headlamp/parking lamp assembly support structures