Grain Systems Bucket Elevtors, Conveyors, Series II Sweeps PNEG-1759 - Manual

NOTICE: PRIOR TO OPERATION, READ THE OWNERS MANUAL FOR IMPORTANT SAFETY INSTRUCTIONS AND FULL EQUIPMENT DETAILS
SERIES II SWEEP QUICK START GUIDE
888-GSI-BINS
PERSONAL EQUIPMENT RECORD
Auger Motor FLA: 90% FLA Auger Motor:
Tractor Motor FLA: 110% NLA Auger Motor:
Hys 1:
www.grainsystems.com
DANGER: NEVER ENTER THE BIN UNLESS ALL
POWER IS DISCONNECTED AND LOCKED OUT.
Initial Use Check List:
• Check tire tread installation direction
(tread will be installed backwards to
normal tractor tire installation. Rims
should be installed dished for maxi-
mum clearance betweent the tire and
the side frame trussing).
• Check gear boxes for oil and vent plug
installation (See manual for types and
volumes required).
• Check tractor drive chain tension and
alignment (reinstall all guards after
checking).
• Check main drive belt’s tension and
alignment, then reinstall all guards.
Position weights (2 on each side of drive
wheels, in line, on closest channel to tires
and 2 on first cross channel behind tractor
drive on weight extension kit).
NOTE: Weight extension kit should be
removed prior to filling the bin or the back
cross channel should be removed and the
support channels shortened to not extend
beyond the first cross channel.
Check electrical conduit is installed as
shown in the manual (directly behind the
auger back shield and fully supported
by the frame trussing). The connection
from the rigid conduit to the motors must
be made utilizing flexible conduit. Check
to ensure the conduit is routed and pro-
tected from all moving components.
Control panel should be mounted in a po-
sition to allow the operator to observe the
sweep through the side entry door, moni-
tor the amp meter, and comfortably access
the foot safety switch.
Program Amp Meter:
Press OK to RELU.
Press ↑ to DISP.
Press OK to REL1.
Press ↑ to SET.
Press OK to SETP.
Press ↑ to 90% of FLA-Auger Motor.
Press OK to ACT1.
Press ↑ to INCR.
Press OK to HYS1.
HYS1 = 90% of FLA-Auger Motor - 110% NLA-Auger Motor
Press ↑ to this value.
Press OK to ERR1.
Press ↑ to DEAC.
Press OK to ON.DE.
Press ↑ to 0.
Press OK to OF.DE.
Press ↑ to 20.
Press OK to REL2.
Press ↑ to OFF.
Press OK to E.PAS.
Press ↑ to NO.
Press OK to “----“.
Example: Full load amps = 21 amps
90% FLA Auger Motor = 18 amps
110% NLA Auger Motor = 12 amps
“HYS 1” = 6 amps (18 amps -12 amps)
Record your specific values
in the personal equipment
record box below.
Check motor “Full Load Amperage” and
set the overloads in control panel slightly
higher than the Full Load Amp (FLA) value
listed on the motor name plate. Record
values in the PERSONAL EQUIPMENT
RECORD at the bottom of the page.
1/2”-1”
Adjust sweep:
1. Raise all jacks up so they are not touch-
ing the floor.
2. Starting at the center of the bin, bring
the center drive support jack down un-
til it contacts the concrete, then give the
handle one more full turn.
3. Working outward toward the bin wall,
lower each jack until they touch the con-
crete and raise the sweep up until there is
1/2” to 1” of clearance between the lower
edge of the back shield and the concrete.
Keep the sweep straight! Fold all jack
handles down after adjusting.
4. Pre-run the sweep around the bin,
stopping about every 1/8 of a revolution
to inspect the clearance following proper
lockout/tag out and bin entry procedures.
Adjust as necessary to maintain adequate
clearance. Always keep the sweep straight
and even pressure on all jacks. Check that
the sweep functions properly in both auto-
matic and manual mode. the sweep should
not be lowered prior to filling.
Park the sweep so the bottom edge of the
auger back shield is in the center of the
outer most intermediate discharge well.
Intermediate discharge well should not
exceed 10’ center to center.
Cover the motors (after cooled) with vinyl
covers provided prior to filling the bin.
Covers need to be removed prior to start
up.
WHEN RUNNING IN MANUAL MODE,
MONITOR THE AMP METER AND NEVER
EXCEED THE FULL LOAD AMPERAGE OR
DAMAGE MAY OCCUR!
Rotation Direction of tires