Wilwood Forged DPHA Front Caliper Kits - Manual (Page 3)

Page 3
Parts List
1
1A
2
3
4
5
6
2
2
1
2
4
4
2 120-12949-BK
120-12949-RD
150-9136K
300-9635
240-5227
230-13073
240-12094 Caliper, DynaPro HA (DPHA), Black
Caliper, DynaPro HA (DPHA), Red
Pad, BP-10, Axle Set
Retainer, Pad Clip
Washer, .406 I.D. x .625 O.D. x .063 Thick
Bolt, M12-1.50 x 25mm, Hex Head
Bolt, M10-1.50 x 24mm, Banjo, Hex Head
ITEM NO. PART NO. DESCRIPTION QTY
NOTES: Part Numbers 230-12094 and 240-5227 are included with the calipers.
Part Number 230-13074, Caliper Mounting Bolt Kit, includes part number 230-13073
Item 1A is an optional item and included in the (R) red caliper kits. Add -R to end of part number when ordering.
General Information, Disassembly, and Assembly Instructions
• Installation of this kit should ONLY be performed by persons experienced in the
installation and proper operation of disc brake systems. Before assembling this Wilwood
disc brake kit, double check the following to ensure a trouble free installation.
•Make sure this is the correct kit to fit the exact make and model year. This kit is
specifically designed as a direct bolt-on Original Equipment (OE) replacement for Honda
/ Acura vehicles with 262mm (10.32”) diameter rotors.
•Verify your wheel clearance using Figure 2.
•Inspect the package contents against the parts list to ensure that all components are
included.
Disassembly Instructions
•Disassemble the original equipment front brakes:
Raise the front wheels off the ground and support the suspension according to the
vehicle manufacturer’s instructions.
Remove the front wheels, calipers, and brake hoses (if installing replacements).
NOTE: It is recommended that the brake hoses be replaced for all applications with
braided steel hoses.
Remove all nicks or burrs on the caliper mounting bosses on the upright that may
interfere with the installation of the new components.
Clean and de-grease the caliper mount, and saved components.
•Inspect existing OE rotors for proper service condition. If necessary, replace with new
ULHP or SRP Wilwood rotors.
Part number
160-12959 .83” thick x 10.32” (262mm) diameter ULHP plain face rotor
Part number 160-12838/39-BK .83” thick x 10.32” (262mm) diameter SRP drilled and slotted rotor (right and left)
Assembly Instructions (numbers in parenthesis refer to the parts list and Figure 1 on the preceding page):
•Mount the new Wilwood caliper (1) onto the axle hub caliper mounting bosses using bolts (5) as shown in Figure 1 and Photo 1. Apply
red Loctite ® 271 to the bolt threads and torque to 60 ft-lbs.
•Install the disc brake pads (2) into the caliper, with the friction material facing the rotor, and secure in place using pad clip retainer (3),
Figure 1 and Photo 2.
• Temporarily install the wheel and torque the lug nuts to the manufacturer’s specification. Ensure that the wheel rotates freely without
any interference.
Figure 2. Wheel Clearance Diagram
CENTER
LINE OF
WHEEL
.50 (12,7) RADIUS
.84 (21,3)
3.17
(80,5)
6.06
(153,9)
CALIPER
WILWOOD ROTOR
WHEEL MOUNT
SURFACE
NOTE: A MINIMUM OF .080” CLEARANCE MUST BE
MAINTAINED BETWEEN THE WHEEL AND
CALIPER IN ALL AREAS
.83 (21,1) ROTOR THICKNESS
2.52 (64,0)
CENTER REGISTRATION