Airbagit Shaved Door, Linear Actuator, Roll Pan - Manual

LINEAR ACTUATOR KIT INSTALL
WIRE COLOR DESCRIPTION
GREEN RELAY 1, COM. POINT FOR LOCK TO SOLENOID
BLUE RELAY 2, COM. POINT FOR UNLOCK TO SOLENOID
BLACK NOT USED FROM ACTUATOR N/A
RED NOT USED N/A
YELLOW NOT USED N/A
NOTE: ALWAYS DISCONNECT BATTERY TERMINALS BEFORE DOING ANY ELECTRICAL WORK.
DO NOT TIGHTEN FRONT AND REAR BOLTS TOO TIGHT, THEY NEED TO BE JUST TIGH ENOUGH TO HOLD
THE ACTUATOR IN PLACE. TOO TIGHT AND IT WILL NOT ALLOW THE ACTUATOR TO MOVE FREELY.
MOUNTING OF THE ACTUATOR IS DEPENDANT ON THE INSTALL AND THE INSTALLER. WE ASSUME NO
RESPONSIBILITY FOR ACTUATORS MOUNTED UNSAFELY, OR HARM CAUSED BY FAULTING INSTALLATION.
1 BROWN RELAY 1, NC, POINT FOR LOCK NOT USED
2 GREEN RELAY 1, COM. POINT FOR LOCK TO SOLENOID
3 GRAY RELAY 1, NO. POINT FOR LOCK + 12 V
4 WHITE RELAY 2, NC. POINT FOR UNLOCK NOT USED
5 BLUE RELAY 2, COM. POINT FOR UNLOCK TO SOLENOID
6 ORANGE RELAY 2, NO. POINT FOR UNLOCK + 12 V
7 BLACK TO BATTERY NEG. OR CAR BODY GROUND
8 RED TO BATTERY POS. + 12 V
9 PURPLE CHANNEL 1 (-500MS PULSE) TO 3RD CHANNEL
10 PINK PARKING LIGHTS NOT USED
WIRE COLOR DESCRIPTION
SOLENOID MOUNTING
BRACKET
MAY NEED TO BE BENT
SOLENOID MOUNTING BRACKET
DOOR POPPER
SHAVED DOOR INSTALL
1. FIRST REMOVE DOOR PANEL (THIS WILL VARY DEPENDING ON VEHICLE). CAREFULLY REMOVE OUTSIDE
DOOR HANDLE AND BEZEL.
2. HOOK RELEASE CABLE END TO THE FACTORY LINKAGE ROD IN THE DOOR LATCH. USING PROVIDED
BRACKETS, MOUNT SOLENOID SO CABLE IS TAUNT. PUT SLEEVE OVER CABLE. (BRACKET MAY NEED TO BE
BENT TO FIT. MAKE ADJUSTMENTS AS NECESSARY.)
NOTE: BE AWARE OF WINDOW TRAVEL AS NOT TO IMPEDE PATH.
3. REPEAT FOR OTHER DOOR.
4. LOCATE AND INSTALL OVERRIDE MOUNTING BRACKET. (IF MOUNTING ON OUTSIDE OF VEHICLE LOCATE
IN A SPOT THAT WILL NOT GET WET.)
5. FIND A LOCATION FOR CONTROL BOX AND MOUNT IN PLACE.
NOTE: BEFORE STARTING ANY ELECTRICAL WIRING BE SURE TO DISCONNECT BATTERY TERMINALS.
6. NOW FOLLOWING WIRING DIAGRAM MAKE ALL CONNECTIONS, RUNNING WIRES TO DOORS THROUGH
FACTORY HOLES IF POSSIBLE.
7. 10 GUAGE IS BEST, BUT IF YOUR GOING A SHORT DISTANCE, LIKE A FEW FEET, THEN 12 GAUGE WILL DO.
8. FOR DOOR POPPERS FIND A LOCATION THAT THEY CAN CONTACT DOOR. USING THEIR BRACKET AS A
TEMPLATE MARK THREE HOLES NEEDED. (TWO SCREW HOLES AND POPPER ROD).
9. DRILL OUT HOLES, CHECKING PROPER FITMENT. INSTALL POPPERS USING SHEET METAL SCREWS.
SETTING LEARNING TRANSMITTER
PRESS LEARNING SWITCH ON REMOTE CONTROL BOX. PARKING LIGHTS WILL STEADY LIGHT,
PRESS ANY BUTTON ON TRANSMITTER WITHIN 10 SEC. AND LIGHTS WILL FLASH ONCE TO
CONFIRM THAT CODE HAS BEEN LEARNED. SYSTEM CAN LEARN A MAX OF THREE FUNCTIONS.
WIRING HARNESS
REMOTE CONTROL BOX
REMOTE CONTROL
OVERRIDE
BUTTON
BRACKET
OR
15 LBS.
SOLENOID
35 LBS.
SOLENOID
ROLL PAN INSTALL
BOLT-ON INSTRUCTIONS
1. FIRST REMOVE BUMPER, BRACKETS, OR PREEXISTING ROLL PAN. THEN INSTALL UNIVERSAL
MOUNTING BRACKETS TO FRAME OR OTHER MOUNTING POINT.
2. USING SHEET METAL SCREWS MOUNT ROLL PAN TO MOUNTING BRACKET.
3. ONCE PROPER ALIGNMENT HAS BEEN FOUND, REMOVE ROLL PAN, PAINT TO MATCH TRUCK, AND
THEN REINSTALL.
NOTE: ROLL PANS WE SELL ARE MADE TO BE BOLTED INTO PLACE. IF THAT SEAMLESS LOOK IS
DESIRED, SPECIAL CARE MUST BE TAKEN WHEN WELDING SHEET METAL, AS NOT TO WARP
PANELS. BE SURE TO GRIND AND CLEAN ALL WELDS BEFORE PRIMING AND PAINTING.
LICENSE FLIP PLATE
1. REMOVE LICENSE PLATE FROM ROLL PAN
2. USING LICENSE SCREWS, attach BOTTOM HOLES TO ROLL PAN
3. USING OTHER TWO SCREWS ATTACH LICENSE PLATE TO FLIP PLATE..
MUST USE LICENSE
PLATE SCREWS.
SPRING LOADED FLIP
DOWN DOOR.
LICENSE FLIP PLATE
85
30
87
86 87a 85
30
87
86
87a
FUSE 15A
UNLOCK
RELAY
RELAY
SWITCH
LOCK
BATTERY
GRN
BLU
87
87a
30
86 85
TO 3RD OPTION
TO BATTERY
RED
FUSE 15A
2
3
6
5
4
1
7
8
9
10
M
O
D
U LE
10
1A
R
E M
O TE
C
O
N TR
O
L
ANT
LEARNING SWITCH
TO BATTERY
GRN
GRN
RED
BLK
BLK
BLK
RED
PRP
BLU
BLU
REMOTE CONTROL BOX WIRING HARNESS
BATTERY
OVERRIDE BUTTON
15 LBS. OR 35 LBS.
SOLENOID
15 LBS. OR 35 LBS.
SOLENOID
SLEEVES
RELEASE CABLE
ADJUSTABLE RELEASE END
TO BE CONNECTED TO DOOR MECHANISM
MATERIALS INCLUDED
* RELAYS (2) INCLUDED
* SWITCH (1) INCLUDED
* ACTUATORS (2) INCLUDED
NOT INCLUDED
- 15 AMP INLINE FUSE
- 12 VOLT BATTERY