S&B Filters Cold Air Intake Kit - Cotton Filter 75-5027 User Manual
Installation instructions
 
6/9/2008 
 REV-B 
(909) 947-0015 PHONE • (909) 947-0603 FAX
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
(OVER)
S&B P/N 75-5027
1994-1997 Ford
F-250, F-350 
7.3L PowerStroke Diesel 
∗
Kit may not fit vehicles with the
following Aftermarket Parts installed.
∗
Body Lift
∗
Custom Hood
∗
Turbo Upgrade
∗
Intercooler Upgrades
QTY PARTS LIST
1
(H) S&B Filter Adapter
1
(F) S&B Air Box
1
(J) Hump Adapter
1
(C) S&B Air Filter
1
(D) Clear Lid
2
(I) # 64 Hose Clamp
2
(G) 5/16-18 SS Screw
3 (K)
Grommet
4
(A) 10/24 SS Screws
4
(B) 10/24 SS Concave Washer
1
(E) # 72 Hose Clamp
TOOLS REQUIRED
Phillips Head Screwdriver
Flat Head Screwdriver
5/16”, 7/16” Socket
8mm Wrench or Socket
Socket Extension
Your S&B Air Filter is 
factory oiled and ready 
 to use. Air Filter P/N 
KF-1041 will require 72g 
of oil for main body and 
4g of oil for the top 
when serviced. 
 
 
2. With the ignition switched off, disconnect 
 the negative battery cable. 
 
1. Remove the OE bolt and washer from the 
OE intake air scoop. Then remove the air 
scoop from the vehicle. 
 
3. Loosen the OE hose clamp at the air intake 
tube to turbo inlet tube. 
7. Pull up, then push the OE air box toward 
the engine to gain access to the air temp. 
sensor, disconnect the sensor. 
 
 
8. Pull up and push towards the firewall to 
release the OE air box from the rubber 
grommets, remove it and the grommets from 
the vehicle. 
 
6. Remove the OE air box mounting nut and 
washer. 
 
11. Install 2 S&B Grommets (K) into the 
bottom of the S&B air box (F) 
 
10. Install the OE temp. sensor onto the side 
of the S&B air box (F). Type “A” will require a 
Grommet (K) to be installed in the S&B air box 
(F) first. Type “B” will not, simply unscrew the 
sensor’s 1/4 turn adapter nut and place the 
sensor through the hole in the box and secure 
using the 1/4 turn adapter nut. 
 
5. Remove the OE air box lid and tube 
assembly, then remove the OE air filter. 
 
4. Remove the 2 OE air filter retaining fasteners. 
 Use a flat head screwdriver. 
 
9.  Twist a 1/4 turn to remove the OE temp. 
sensor from the OE air box. 
 
Type “A”
Type “B”