Installation instructions (continued), Related items, Air box end cap testing – S&B Filters Cold Air Intake Kit - Cotton Filter 75-5040 User Manual

Page 3: Testing and maintenance

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15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 -

www.sbfilters.com

Installation Instructions (continued)

27.

Reconnect the battery. Inspect your

installation, make sure the kit is properly
positioned and all fasteners are secure. Affix
the CARB sticker (if applicable) near the
intake kit. The installation is now complete.

3

P/N: 75-5040 / 75-5040D

Related Items

Available at www.sbfilters.com

• Precision II Filter Cleaning & Oiling Kit
(S&B P/N: 88-0008)

• Replacement Air Filter (Oiled)

(S&B P/N: KF-1056)

• Replacement Air Filter (Dry)
(S&B P/N: KF-1056D)

• Air Filter Wrap
(S&B P/N: WF-1034)

• Air Scoop
(S&B P/N: AS-1005)

Air Box End Cap Testing

Stock air boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With

that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if so desired. For optimal performance, we

recommend that the intake be used without the end cap except in conditions of extreme heat.

ISO 5011 Test Data:

With the plug installed, the intake improves airflow by an average of

51.9%

versus stock.

Without the plug installed, the improvement increases to an average of

54.2%

.

Emissions Standard

The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance

Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number.

As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check

the status of the exemption process by looking up a specific part number at

www.sbfilters.com

. The CARB Exemption number and/or status is listed under the Product Details

section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most

states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will

automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to

receive your Exemption Sticker.

24.

Secure the Silicone Step Coupler

(B)

to

the throttle body using a #56 Hose Clamp

(A)

.

Place the #60 Hose Clamp

(C)

around the top

of the Silicone coupler.

25.

Insert the Intake tube assembly into the

Silicone Coupler, then slide the Hump Adapter
over the Adapter Tube. Tighten all hose
clamps when you are satisfied with the
positioning.

26.

Reconnect the Temp. Sensor wiring

harness.

23.

Place a #72 Hose clamp

(F)

over each

end of the Hump Coupler

(G)

. Then slide the

hump coupler over the end of the Intake Tube

(E)

.

22.

Insert the supplied Grommet

(D)

into

the Intake Tube

(E)

. Carefully push the Temp.

sensor into the grommet using a twisting
motion. Be sure to match the OE orientation.

21.

Note the OE Temp. Sensor orientation.

Then carefully turn it counter clockwise and
pull it out of the OE resonator.

Then remove the O-ring from the sensor.

Testing and Maintenance

• Engage parking brake and start your engine.

Listen for abnormal noises. If an air leak is

detected, re-inspect hoses and connections as

they may need to be repositioned and tightened.

• S&B FILTERS recommends that you keep your

OE intake system in the event it is required in the

future.

• In order to maintain your warranty, all connections

and components must be checked periodically for

alignment and for proper tension on all

connections. Failure to do so may void your

warranty.

• Use only S&B FILTERS cleaning and oil products

to service your filter. Using any other brand oil

and or cleaners on your S&B air filter will void

your warranty.

SEE EXPLODED VIEW ON PAGE 4

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