Xylem IMDWT R02 Model DWT Deep Well Turbine Pumps User Manual

Page 25

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25

INSPECTIoN ANd rEASSEMBLY

INSPECTION AND REPLACEMENT

1. Clean all pump parts thoroughly with a suitable

cleaner.

2. Check bearing retainers for deformation and wear.

3. Check shafts for straightness and excessive wear on

bearing surfaces. Average total runout should be less

than 0.0005” TIR per foot, not to exceed 0.005”

T.I.R. for every 10 feet of shafting.

4. Visually check impellers and bowls for cracks and

pitting. Check all bowl bearings for excessive wear

and corrosion.

5. Replace all badly worn or damaged parts with new

parts. In addition, replace all gaskets and packing as

required.

TURBINE BOWL WEAR RING INSTALLATION

Place chamfered face of the bowl or impeller wear ring

towards the ring seat and press the ring into the seat. Use

an arbor press or equal, making sure the ring is flush with

the edge or the wear ring seat.

INSTALL BOWL AND LINESHAFT BEARING

(Refer to Figure 1 for components numbers)

1. Press bearing (653) into retainer (652) using an

arbor press or equal.

2. Press bearing (690) into suction bowl/bell (688) hub

using an arbor press or equal. The top of the bearing

should protrude above the suction hub equal to the

depth of the counter bore in the sand collar.

3. Place the bowl (670) with the flange downward and

press bearing (672) through chamfered side of bowl

hub until the bearing is flush with the hub by using

an arbor press or equal.

REASSEMBLY THE BOWL ASSEMBLY OF

TAPERLOCK CONSTRUCTION

1. For ease in reassembly apply a thin film of turbine

oil to all mating and threaded parts. Be sure the

shaft has been cleaned and checked for straightness.

2. If the sand collar is not assembled to the shaft,

install the sand collar. The sand collar is attached

to the shaft with a shrink fit. The larger diameter

of the counterbore of the sand collar goes toward

the suction bell bearing. Heat the sand collar until

it slips over the shaft and quickly position it so that

the bottom of the sand collar is set according to the

“X” dimension, before it cools. See Figure 13. See

Table 1 for the “X” dimensions. Slide the plain end

of the pump shaft into the suction bowl/bell bearing

until the sand collar rests against the suction bowl/

bell hub.

Wear protective gloves and use

appropriate eye protection to prevent

injury when handling hot parts.

Figure 14

TABLE 1 Sand Collar Location dimension

Pump Model “X” dim. Pump Model “X” dim.
5C, 5T

1.88"

11A, 11RA

5.31"

5RWA

1.81"

11C

4.88"

6A, 6RA

3.13"

11WA

5.13"

6C

2.25"

12C

5.31"

6DH

3.50"

12DH, 12FD

5.19"

7A, 7RA

3.13"

12FR

6.50"

7C, 7T, 7WA

2.81"

12WA, 12RA

5.00"

8A, 8RA

3.13"

12RJ

4.94"

8DH

4.44"

13A, 13RA

7.19"

8RJ

2.88"

13C

5.13"

9A, 9RA

3.41"

14DH

8.13"

9RC, 9T, 9WA

5.19"

14F, 14H,14RH

7.13"

10A, 10RA

4.31"

14RJ

5.06"

10DH

6.31"

15F Bowl

9.50"

10L

6.25"

16B

6.56"

10RJ

5.00"

16DH Bowl

8.63"

10WA

5.19"

16DM

5.88"

16RG

6.69"

3. Hold the shaft in this position by inserting a long

capscrew (or all thread rod with a hex nut) with an

assembly jig into the bottom end of the suction hub

and secure tight into the threaded hole at the end

of the shaft. Be sure the shaft has been cleaned and

checked for straightness.

4. Slide the first impeller over the shaft until it seats on

the suction bowl/bell.

5. Insert a screwdriver into the slot in the taperlock

(677) spread the slot and slide the taperlock over

the pump shaft. Hold the impeller against bowl and

slide the taperlock into the impeller hub. Be sure the

taperlocks have been cleaned and are dry.

WARNING

X

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