J&M 500ST User Manual

Page 30

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30

Troubleshooting

Problems

Solutions

Locking brakes

a. Replace any weak or broken springs in brakes
b. Replace any excessively worn or contaminated linings

Grabbing brakes

a. Replace any excessively worn or contaminated linings

Surging brakes

a. Trailer is not adequately grounded

Belt is not moving - Hydraulic pump is not producing

sufficient pressure or volume to belt motor.

a. Check for pinched or leaking hydraulic line
b. Allow hydraulic oil to warm up
c. Increase engine R.P.M.
d. Charge battery or plug in to tow vehicle
e. Hydraulic fluid level low
f. Hydraulic filter clogged
g. Check for proper oil viscosity
h. Check hydraulic output pressure.
i. Turn valve bank pressure bypass a 1/4 turn clockwise.
j. Repair or Replace worn out pump.

Belt is not moving - Obstructed conveyer

a. Make sure conveyor is not clogged

Belt has insufficient output speed or R.P.M. - Hydraulic

pump is not producing sufficient pressure or volume to belt

motor.

a. Check for pinched or leaking hydraulic lines.
b. Allow hydraulic oil to warm up
c. Increase engine R.P.M.
d. Hydraulic fluid level low
e. Hydraulic filter clogged
f. Check for proper oil viscosity
g. Turn valve bank pressure bypass a 1/4 turn clockwise.
h. Repair or replace worn out pump.

Belt has insufficient output speed or R.P.M. - Belt is slipping

a. Adjust belt tension and tracking (See section 2.8).
b. Check telescoping spout and conveyor for a clog.
c. Remove material from clean out door.

Belt has insufficient output speed or R.P.M. - Air in

hydraulic system.

a. Bleed air out of hydraulic system and fill reservoir

(See section 2.6).
b. Look for leaking or cracked fittings.

Belt has insufficient output speed or R.P.M. - Leak in motor,

valve body, or bypass valves.

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