General Tools and Instruments 849 - Manual

Safety Instructions: 1.
Alw
ays use ey
e protection when
using po
wer tools.
W
ear safety
goggles that comply with
ANSI 287.1.
2.
W
ARNING:
Alw
ays unplug drill from
po
wer supply when c
hanging bits and
attac
hing drill stops.
Before you get started: The table belo
w lists all the parts
included in the poc
k
et jig kit.
P
a
rts List:
ITEM #
DESCRIPTION
QUANTITY
1
Jig with scr
ew clamp
1
2
Step Drill,
3/8"
1
3
Stop Collar
1
4
H
e
x Wr
enc
h
1
5
6" Squar
e Drive
1
6
1-1/4" W
ood
Scr
ews
24
Helpful T
ips:
1.
This poc
k
et hole jig will accept w
ork
pieces up to 1-1/2" thic
k.
2.
It is alw
ays best to pr
actice making
poc
k
et holes on scr
ap pieces of w
ood
to familiarize yourself with the tool.
3.
The jig is equipped with mounting
holes for easy attac
hment to a fixed
w
ork surface
.
4.
Poc
k
et hole joiner
y r
equir
es drilling
poc
k
et holes in only one of the tw
o
pieces to be joined.
E•Z POCKET HOLE JIG KIT INSTRUCTIONS
Figure 4
Figure 1 Figure 2 Figure 3
P
A
TENT
#6,254,320
E•Z POCKET HOLE JIG KIT
PROJECT PLANS
How to Make a Stool
Instructions: 1.
Drill four poc
k
et holes in one end of eac
h of the tw
o
6" leg pieces (
B
) at the locations sho
wn in the
diag
ram.
2.
Drill tw
o poc
k
et holes in eac
h end of the support
piece (
C
) at the locations sho
wn in the diag
ram.
3.
Place one of the legs (
B
) on your w
ork benc
h with
the poc
k
et holes facing up
.
4.
Scr
ew the support piece (
C
) to the leg (
B
),
centering
it left to right. (See
Figure 1
).
5.
Place the other leg (
B
) on your w
ork benc
h with the
poc
k
et holes facing up
.
6.
Scr
ew your support piece (
C
) to this leg (
B
),
centering it left to right so it mirrors the other side
.
7.
Place the stool top (
A
) on your w
ork benc
h. Set the
legs and support (
B
&
C
) on top of your stool top (
A
)
and scr
ew together
. (See
Figure 2
).
8.
Paint or stain as desir
ed.
A
TOP (1)
B
LEGS (2)
C
CENTER SUPPOR
T (1)
GENERAL TOOLS & INSTRUMENTS
80 White Str
eet New Y
o
rk,
N
Y
10013
-3567
• e-mail: [email protected] • www
.generaltools.com •
©2007 GENERAL TOOLS & INSTRUMENTS
To
ols:
• Poc
k
et Hole Jig Kit
• Electric Drill
Materials:
ITEM
DESCRIPTION
QUANTITY & LENGTH
A
Stool
Top (1" stoc
k)
1 @ 8" x 12"
B
Legs (1" stoc
k)
2 @ 8" x 6"
C
Support (1" stoc
k)
1 @ 3" x 10-1/2"
Scr
ews
12
Instructions: 1.
Ensur
e the stop collar on the step drill bit is positioned at
the corr
ect height on the step drill to pr
event drilling into the
jig base (see
Figure 1
). Use the included he
x wr
enc
h to
loosen/tighten the stop collar
.
2.
Center the w
o
rk piece to be drilled in the jig and clamp
tight using the thumb scr
ew (see
Figure 2
).
3.
Drill the poc
k
e
t hole(s) until the stop collar hits the base
.
For cleaner cut holes and easier drilling
,
do not drill the entir
e
depth with one strok
e. Instead,
use short strok
es until the
drill has r
eac
hed its final depth (see
Figure 3
). When
finished,
unclamp the w
o
rk piece and r
e
mo
ve from the jig
.
4
. Clamp the tw
o w
o
rk pieces together in the desir
ed final
configur
ation. Drive scr
ews (1-1/4" squar
e head scr
ews
supplied) into the poc
k
e
t holes to complete the joint
(see
Figure 4
). Glue may be used in the joint if desir
ed.
C
C C
A
B
B
B
B
B
Figure 1 Figure 2 Figure 3
849 INSTRUCTIONS_06.11.07_SICHUAN 6/11/07 12:23 PM Page 4