Maintenance procedures, Important, Routine cleaning and lubrication of flexible shaft – Foredom Series S User Manual

Page 12: Exposing the inner shaft

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Maintenance Procedures

Always make sure your power tool is unplugged when conducting
maintenance procedures!

It is very important to routinely clean your Foredom

®

Power Tool and lubricate the shaft (NOT

the motor), especially in areas that generate a lot of dust. Dirt and improper lubrication are

the most common causes of poor operation and excessive wear. Always disconnect power

tool before cleaning or servicing.

Note: Ball Bearing Universal Motors Do Not Require Lubrication.
Routine Cleaning of Motors

Foredom Motors need air circulation through the motor housing

to remove waste heat and cool the windings. Inlet and outlet slots

provide the means for air flow. However, saw dust and conductive

debris (like metal filings or gold dust) can enter in through these

slots. If not cleaned regularly, dust could collect, making a bridge

between parts, causing an electrical short. Therefore,

in high dust environments, Foredom

recommends cleaning the motor every 40 hours of use. To remove dirt/dust buildup, brushes
should be removed, cleaned and replaced, and air should be blown through the motor.

Routine Cleaning and Lubrication of Flexible Shaft

The shaft should be checked, wiped clean, and relubricated with grease every 50 hours of use.

With every 200 hours of use, the shaft should be thoroughly cleaned with solvent and lubricat-

ed. Use Foredom flex shaft grease (p/n 10006) or high quality white lubricating grease.

Exposing the Inner Shaft

1.Remove handpiece

(see page 5).

4.Apply a

very light coating of lubrication to shaft starting at

the top and working downward to about one inch from the end.

Apply grease with your finger tip or small brush. Don’t overdo,

apply a light film of grease. Once the machine is running, the

shaft itself will spread the grease. If too much grease is applied,

the excess will work its way into the handpiece and eventually

seep out between the handpiece and sheath. For this reason, apply a bit less near the handpiece

end of the shaft.

Never operate the motor with the outer sheath removed from the

flexible shaft.

5.Replace and adjust sheath so that shaft key tip extends 3/4

from sheath. Retighten the set screw in motor connector.

6.Clean exterior of sheath by wiping with a cloth.

7.Hang and run the motor for about 4 to 5 minutes before attach-

ing the handpiece to allow enough time for the grease to warm

up, spread and drain off. Wipe off any excess grease at tip

end of sheath.

8.Re-attach handpiece.

12

3. Slide sheath out
of connector

2. Loosen set screw
on connector.

IMPORTANT!

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