The series k, Assembly instructions – Foredom Series K User Manual

Page 2

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Never use or continue to use any accessory which appears to be damaged,

loose, vibrating, or out of balance. Inspect each accessory for cracks or flaws
before using it.

• Always insert the shank or arbor of an accessory or mandrel into the collet or

chuck of the handpiece as far as possible in order to provide proper support and
tighten the collet or chuck securely.

Never use excessive side pressure which may tend to bend or break the

shank or arbor of an accessory. Let the speed of the accessory do the work.

Do not stall the motor by jamming or using excessive pressure on the

accessory. This can result in damage to the motor or flexible shaft.

Never operate the motor with the outer sheath removed from the flexible shaft.

Always disconnect the power cord before servicing the motor or removing the

flexible shaft or sheath.

Never operate your power tool during a perceptible power decrease. Turn

power tool off and do not use until power is fully restored.

Use proper grounding procedures. This tool should be grounded while in use

to protect the operator from electric shock. The tool is equipped with an
approved 3-conductor cord and plug to fit the proper grounding receptacle.

The Series K

You have purchased a quality power tool
which will perform a wide variety of tasks
difficult to do with any other kind of power
tool. Foredom power tools are manufactured
to high standards of precision and performance
and, with proper use and regular maintenance,
will give you years of trouble-free performance.

A complete Foredom flexible shaft power tool
consists of a motor, flexible shaft and sheath,
speed control (foot or manual), and a handpiece.
Locate and identify all components, parts, and
accessories you purchased before discarding the
packing list and packing materials that came with
your power tool.

This instruction manual contains instructions
for the assembly, operation, and servicing of
the Foredom power tools shown at right.

3

FCT2-CE Foot Speed Control

Series K Motor

Assembly Instructions

Always make sure your power tool is unplugged during assembly!

After identifying all the components of your power tool, it should be assembled in
the following manner:

Assembly and Adjustment of Flexible Shaft, Sheath & Handpiece

Proper assembly and adjustment of the flexible shaft and sheath are critical for
the correct operation of your Foredom power tool.

Important Note: The shaft and sheath should be checked and adjusted if
necessary even if you received them assembled and attached to the motor!

Please follow the directions below to assemble and adjust the shaft and sheath
and attach the handpiece.

Assembly:

1.Remove the motor connector (see figure 1). This has a left hand thread and

must be turned to the right to remove.

2.Loosen the set screw on the flexible shaft motor coupling and slide the shaft

coupling onto the motor shaft. Tighten the set screw onto the flat in the
motor shaft.

3.Put the motor connector back on the motor by sliding it up the flexible shaft and

tightening. Grease shaft (see page 12).

4.Now slide the sheath over the flexible shaft with the plain sheath fitting (not the

grooved fitting) going toward the motor and into the motor connection.

4

Adjustment:

5.Before attaching handpiece, shaft and sheath adjustment must be carefully

checked. Place the entire unit on a flat surface with shaft and sheath extended
straight. Adjust the exposed tip of the flexible shaft so that it extends 19mm
beyond the sheath, as shown in diagram above. This is done by moving the
sheath in or out of the motor connector. When the correct adjustment is made,
tighten the screw in the motor connector.

19mm

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