Important, Installation, Operation – Foredom Flexades User Manual

Page 2: Flexade lubrication, Handpiece lubrication

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The sheath is flexible, tough, long-lasting and

impervious to oil and grease.

Handpieces are easy to attach and remove, and

can be interchanged with any of Foredom’s 20+

quick disconnect (QD) handpieces. The different

style handpieces for use with your Flexade are

shown on the back of this manual. For more

information visit www.foredom.com.

The B Flexade has a 30

″ shaft with either a stan-

dard or more flexible neoprene sheath. It comes

equipped with a ball bearing 5/16

″ coupling for

attaching to a 5/16

″ dia. motor shaft. Other

coupling sizes are also available for attaching

to 1/4

″, 3/8″, 1/2″ dia. motor shafts.

Installation

The Flexade can be attached in a number of

ways. When used with a lathe, motor, or any

The Flexade converts the BL Lathe into a flexible
shaft machine. It is shown here with H.44T and
H.50 handpieces that are available separately.

The Flexade converts a Drill Press into a flexible
shaft machine. It is shown here with an H.8
handpiece that is available separately.

Operation

Your Flexade can be used for any small job of

grinding, cutting, polishing, deburring, drilling,

etc. Handpieces and accessories for all types

of grinding, deburring, polishing, finishing,

cleaning, and other applications are

available from your Foredom dealer or at

www.foredom.com.

The best results will be obtained with a fairly

light touch. Heavy pressure will slow down

your tool and, if the motor is actually stalled

because of heavy pressure or snagging, you

may damage the flexible shaft. Let the speed

of the tool do the work. Avoid using too much

pressure. Generally, slower speeds are used for

rougher, heavier work or when greater control

over the accessory is required for precise,

delicate work.

Voltage Decreases

Never operate a power tool during a percepti-

ble power decrease. Turn off tool and unplug

until full power is restored.

Always wear proper eye and
face protection
when operating
a Foredom
power tool.

Do not bend
shaft and sheath
at tight angle

Shafts and sheaths last longer when they are

used without sharp bends. If used at angles or

loops, wear will occur at the points of greatest

friction. When operating your power tools be

careful not to bend the flexible shaft too much

at either the handpiece or

motor shaft connections.

Excessive heat and wear

will occur if the bend

is too great.

Follow these guide-

lines for trouble-free use:

a 4

or larger radius, as

shown, should be maintained for

flexade shafts.

set screw

dowel pin

The Foredom Series B Flexade

®

is suitable for

use with any motor, drill press, or electric drill

which operates between 1,500 — 15,000 RPM.

It is ideal for Foredom’s BL Bench Lathe which

runs at speeds up to 7,000 rpm.

For best performance, the speed should be

3,500 RPM or more.

Only run the motor or other power source

in a forward direction.

Do Not

Do This!

4

radius

4

radius

Minimum
Operating
Radius

Always turn the flexade
power source off
and wait until
the tool bit or bur
comes to a
complete stop before you
let go of the handpiece.

Flexade Lubrication

The flexible shaft should be lubricated after every

50 hours of operation.

To lubricate the shaft, first take off the handpiece.

This is done by giving the handpiece a sharp pull

(shown above). Next, loosen the set screw (see

illustration at bottom of page) and pull the shaft

free of the outer sheath. Apply a VERY light film

of Foredom’s MS10006 grease along the entire

length of the flexible shaft.

Replace the sheath, being sure that the flexible

shaft tip projects 3/4

″ beyond the sheath at the

handpiece end. When this is correct, tighten

set screw. Run the Flexade slowly for several

minutes. Turn off the power source, wipe any

excess grease from the tip of the flexible shaft

and attach the handpiece.

Handpiece Lubrication

Nearly all of Foredom’s 20+ different interchange-

able handpieces have permanently lubricated ball

bearings and should not be lubricated. The

exceptions are handpieces with duplex spring

connections such as the H.8D, H.10D, and H.18D.

The spring connections require oiling approxi-

mately every 20 hours of use.

Each Foredom handpiece comes with complete

instructions for use and maintenance. This can

also be downloaded from www.foredom.com.

IMPORTANT

3/4

other rotating shaft, simply attach the cou-

pling to the shaft. Be sure to tighten the set

screw firmly. Check the rotation. Your

Flexade should run counterclockwise.

To install your Flexade in a drill press or

electric drill, you need to insert a dowel pin

or short piece (2

″) of round steel into the

Flexade coupling. Tighten the set screw after

inserting. Then insert the exposed part of

the round steel into the drill chuck and close

the chuck. Check to be sure that it rotates

counterclockwise or in the forward direction.

Attach the handpiece by pushing it on the

grooved QD fitting on the shaft. Be sure

that the keyed tip of the flexible shaft is

properly lined up with the keyway slot in the

handpiece by looking into the rear of the

handpiece (see illustration below). If it is

not in line, turn the shaft or handpiece to

the correct position.

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