Troubleshooting chart – Powermate KV5248069 User Manual

Page 24

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24

200-2633

PROBLEM POSSIBLE CAUSE SOLUTION

Excessive current draw

Low voltage/motor overload

Check that power supply is adequate and that compressor is on a

trips circuit breaker

dedicated circuit.

Drive belt too tight

Readjust belt tension.

Restricted air passages

Inspect and replace transfer tubes or check valve, as required.

Compressor stalls

Low voltage to motor

Furnish adequate power.

Bad check valve

Replace the check valve.

Seized pump

Contact authorized service center.

Low discharge

Air leaks

Tighten or replace leaking fittings or connections. Do not overtighten.

pressure

Leaking valves

Contact authorized service center.

Restricted air intake

Clean or replace air filter element(s).

Blown gaskets

Contact authorized service center.

Worn piston rings or cylinder

Contact authorized service center.

Compressor pump

Loose motor pulley or pump

Retighten pulley and flywheel. Check alignment.

knocking

flywheel

Low oil level in pump crankcase

Keep oil at proper level at all times.

Excess carbon on valves or top of

Contact authorized service center.

piston

Oil in discharge air

Worn piston rings or cylinder

Contact authorized service center.

Restricted air intake

Clean or replace the air filter element(s).

Oil level too high

Reduce to proper level.

Overheating

Poor ventilation

Relocate compressor to an area with cool, dry, well circulated air,
at least 12 in. from nearest wall.

Dirty cooling surfaces

Clean all cooling surfaces thoroughly.

Excessive belt wear

Pulley out of alignment

Realign pulley with compressor flywheel.

Improper belt tension

Readjust.

Pulley wobbles

Replace the pulley and check for a damaged crankshaft or flywheel.

Compressor won’t start

Too much back pressure in tank

Open petcock when starting motor.

in cold temperatures

40W oil in crankcase

10W-30 All weather air compressor oil is recommended for general use.

Compressor too cold

Move compressor to a warmer location.

Note: Troubleshooting problems may have similar causes and solutions.

TROUBLESHOOTING CHART

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