2 routing the impulse piping – Yokogawa EJA115 User Manual

Page 22

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<4. Installing Impulse Piping>

20

IM 01C22A01-01E

4) Now tighten the nuts and bolts securely in the

following sequence:
Process connector bolts

→ transmitter-end ball head

lock nuts

→ 3-valve manifold ball head lock nuts →

3-valve manifold mounting bracket U-bolt nuts

Direct-Mounting Type 3-Valve Manifold

1) Mount the 3-valve manifold on the transmitter. (When

mounting, use the two gaskets and the four bolts
provided with the 3-valve manifold. Tighten the bolts
evenly.)

2) Mount the process connectors and gaskets on the top

of the 3-valve manifold (the side on which the impulse
piping will be connected.)

Bolts

Process

connector

Gasket

Gasket

Process

connector

Bolts

Stop valve

Stop valve

3-valve manifold

3-valve

manifold

Equalizing valve

Equalizing

valve

Stop valve

Impulse

piping

Impulse

piping

Stop valve

F0404.ai

Figure 4.4

3-Valve Manifold
(Direct-Mounting Type)

4.1.2 Routing the Impulse Piping

(1) Process Pressure Tap Angles

If condensate, gas, sediment or other extraneous
material in the process piping gets into the impulse
piping, pressure measurement errors may result. To
prevent such problems, the process pressure taps must
be angled as shown in Figure 4.5 according to the kind of
fl

uid being measured.

NOTE

• If the process fl uid is a gas, the taps must be

vertical or within 45° either side of vertical.

• If the process fl uid is a liquid, the taps must be

horizontal or below horizontal, but not more than
45° below horizontal.

• If the process fl uid is steam or other condensing

vapor, the taps must be horizontal or above
horizontal, but not more than 45° above horizontal.

[Gas]

Pressure

taps

Process

piping

[Steam]

[Liquid]

45°

45°

45°

45°

45°

45°

F0405.ai

Figure 4.5

Process Pressure Tap Angle
(For Horizontal Piping)

(2) Position of Process Pressure Taps and

Transmitter

If condensate (or gas) accumulates in the impulse piping,
it should be removed periodically by opening the drain
(or vent) plugs. However, this will generate a transient
disturbance in the pressure measurement, and therefore
it is necessary to position the taps and route the impulse
piping so that any extraneous liquid or gas generated in
the leadlines returns naturally to the process piping.

• If the process fl uid is a gas, then as a rule the

transmitter must be located higher than the process
pressure taps.

• If the process fl uid is a liquid or steam, then as a

rule the transmitter must be located lower than the
process pressure taps.

(3) Impulse Piping Slope

The impulse piping must be routed with only an upward or
downward slope. Even for horizontal routing, the impulse
piping should have a slope of at least 1/10 to prevent
condensate (or gases) from accumulating in the pipes.

(4) Temperature Difference Between Impulse

Piping

If there is a temperature difference between the high and
low impulse piping, the density difference of the fl uids
in the two lines will cause an error in the measurement
pressure. When measuring fl ow, impulse piping must be
routed together so that there is no temperature difference
between them.

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