Lincoln Electric IM713 POWER WAVE 655R User Manual

Page 7

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TABLE OF CONTENTS

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Installation .......................................................................................................Section A

Technical Specifications .......................................................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2

Lifting...............................................................................................................A-2
Stacking ..........................................................................................................A-2

Machine Grounding ...............................................................................................A-2
High Frequency Protection ....................................................................................A-2
Input Connection....................................................................................................A-3
Input Fuse and Supply Wire Considerations .........................................................A-3
Input Voltage Changeover Procedure ...................................................................A-3
Welding with Multiple Power Wave

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s ...................................................................A-4

Electrode and Work Cable Connections................................................................A-5

Cable Inductance and its Effects on Pulse Welding........................................A-5

Negative Electrode Polarity ..................................................................................A-6
Voltage Sensing ....................................................................................................A-6
Power Wave

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/ Power Feed

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Wire Feeder Interconnections .................................A-7

Control Cable Specifications ...........................................................................A-7
External I/O Connector....................................................................................A-8
High Speed Gear Box .....................................................................................A-8
Dip Switch Settings and Locations.................................................................A-9
Control Board Dip Switch ................................................................................A-9
Feed Head Board Dip Switch ..........................................................................A-9
DeviceNET/Gateway Board Dip Switch, Bank (S1) ........................................A-9
Bank (S2) ......................................................................................................A-10

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Operation .........................................................................................................Section B

Safety Precautions.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Required Equipment ..............................................................................................B-3
Limitations..............................................................................................................B-3

Duty Cycle and Time Period ...........................................................................B-3
Case Front Controls ........................................................................................B-4
Constant Voltage Welding...............................................................................B-5
Pulse Welding .................................................................................................B-6

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Accessories .....................................................................................................Section C

Optional Equipment ...............................................................................................C-1

Factory Installed..............................................................................................C-1
Field Installed ..................................................................................................C-1

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Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1
Routine, Periodic, Calibration Specification...........................................................D-1

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Troubleshooting ..............................................................................................Section E

How to use Troubleshooting Guide .......................................................................E-1
Troubleshooting the Power Wave

®

/ Power Feed System using the Status LED ..E-2

Troubleshooting Guide.............................................................................E-3 thru E-6
Error Codes for the Power Wave

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..................................................................E-7, E-8

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Diagrams ..........................................................................................................Section F

Wiring Diagramʼs.....................................................................................F-1, F-2, F-3
Pin, Lead Connector, Connection Diagrams, and Dimension Print..........F-4 thru F-7

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Parts Lists ...................................................................................................P-392 Series

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