Lincoln Electric IM943 POWER WAVE i400 - Manual (Page 9)

viii TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications - POWER WAVE ® i400...........................................A-1, A-2
Safety Precautions.................................................................................................A-3
Location and Mounting ..........................................................................................A-3
Environmental Considerations...............................................................................A-3
Lifting .....................................................................................................................A-3
Stacking .................................................................................................................A-3
Electromagnetic Compatibility ...............................................................................A-4
Input and Grounding Connections .........................................................................A-4
Input Connection....................................................................................................A-4
Reconnect Diagram ...............................................................................................A-5
Connection Diagrams and Systems................................................................A-6,A-7
Fanuc R30iA / R30iB Controller Mounting ......................................................A-8
Typical Integrated Systems (Single Arm)........................................................A-9
Typical Stand Alone Systems (Single Arm) ..................................................A-10
Typical Master / Slave System (Dual Arm) ...................................................A-11
Typical F355i Retrofit (Single Arm) ...............................................................A-12
Electrode and Work Connections, General Guidelines .......................................A-13
Cable Inductance, and its Effects on Welding .....................................................A-14
Remote Sense Lead Connections .............................................................A-14,A-15
Sense Lead Diagrams of Circumferential Applications........................................A-16
Control Cable Connections..................................................................................A-17
Common Equipment Connections ..............................................................A-17,A-18
DeviceNet Configuration, Other Set-up Issues...................................................A-18
________________________________________________________________________
Operation .........................................................................................................Section B
Safety Precautions.................................................................................................B-1
Graphic Symbols ...................................................................................................B-2
Product Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Recommended Processes ..............................................................................B-3
Process and Equipment Limitations................................................................B-3
Case Front Controls ................................................................................B-4, B-5
Case Back Controls ........................................................................................B-5
Internal Controls, Power Up Sequence...........................................................B-6
Duty Cycle.......................................................................................................B-6
Basic Welding Controls ...................................................................................B-7
Constant Voltage Welding...............................................................................B-7
Pulse Welding .................................................................................................B-8
________________________________________________________________________
Accessories .....................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
Compatible Lincoln Equipment .......................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Maintenance........................................................................D-1
Calibration Specification, Chassis Removal Procedure ........................................D-1
Capacitor Discharge Procedure ............................................................................D-2
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
How to use Troubleshooting Guide .......................................................................E-1
Using the Status LED to Troubleshoot System Problems .....................................E-2
Error Codes For POWER WAVE
® ..................................................................E-3, E-4
Troubleshooting Guide...........................................................................E-5 thru E-14
________________________________________________________________________
Wiring Diagram.............................................................................................Section F-1
Dimension Print............................................................................................Section F-2
________________________________________________________________________
Parts Lists...............................................................................................................P-565
________________________________________________________________________
viii