Lincoln Electric IM806 WELDMARK 225 User Manual

Page 7

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TABLE OF CONTENTS

Page

Installation ........................................................................................................................................Section A

Technical Specifications.................................................................................................................A-1,A-2
Installation Instructions. ........................................................................................................................A-3

Safety Precautions........................................................................................................................A-3
Machine Grounding ......................................................................................................................A-3
Spark Arrester...............................................................................................................................A-3
Lifting ............................................................................................................................................A-3
Towing, Vehicle Mounting.............................................................................................................A-4

Pre-Operation Engine Service ..............................................................................................................A-4

Oil .................................................................................................................................................A-4
Fuel ...............................................................................................................................................A-4
Battery Connections .....................................................................................................................A-4
Welding Cable Connections .........................................................................................................A-4
Angle of Operation........................................................................................................................A-5
High Altitude Operation.................................................................................................................A-5
Location and Ventilation ...............................................................................................................A-5
Welding Cable Connections .........................................................................................................A-5
Connection of Wire Feeders ..................................................................................................A-5,A-6
Connection of Tig Module .............................................................................................................A-6
Additional Safety Precautions.......................................................................................................A-6

Auxiliary Power Receptacles, and Plugs .......................................................................................A-6,A-7
Motor Starting .......................................................................................................................................A-7
Electrical Device Used with the WELDMARK 225...............................................................................A-8
Auxiliary Power While Welding ............................................................................................................A-9
Premises Wiring..................................................................................................................................A-10

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Operation Section B

General Description ..............................................................................................................................B-1
Design Features ...................................................................................................................................B-1
Other Features......................................................................................................................................B-1
Engine Features ...................................................................................................................................B-1
Fuel Consumption.................................................................................................................................B-2
Controls and Settings ...........................................................................................................................B-2

Welder / Generator Controls .........................................................................................................B-2

Engine Operation..................................................................................................................................B-3

Starting the Engine .......................................................................................................................B-3
Safety Precautions........................................................................................................................B-3
Stopping the Engine .....................................................................................................................B-3
Break-In Period .............................................................................................................................B-3

Welding Process ...................................................................................................................................B-4

Duty Cycle ....................................................................................................................................B-4
Stick (Constant Current) Welding .................................................................................................B-4
TIG (Constant Current) Welding ...................................................................................................B-4
DC Wire Feed Welding Processes(CV) .......................................................................................B-4
Summary of Welding Processes ..................................................................................................B-5

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Accessories..........................................................................................................................................Section C

General Options / Accessories .............................................................................................................C-1
Recommended Equipment/ Accessories..............................................................................................C-2

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Maintenance .........................................................................................................................................Section D

Safety Precautions, Routine Engine Maintenance ...............................................................................D-1

Engine Oil ...............................................................................................................................................D-2

Engine Adjustments..............................................................................................................................D-3

Slip Rings .....................................................................................................................................D-3
Battery Maintenance, Hardware ...................................................................................................D-3
GFCI Receptacle Testing and Resetting Procedure ....................................................................D-4

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Troubleshooting...................................................................................................................................Section E

Safety Precautions................................................................................................................................E-1
How to Use Troubleshooting Guide ......................................................................................................E-1
Troubleshooting Guide..................................................................................................................E-2, E-3

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Wiring Diagrams & Dimension Print ..............................................................................................Section F

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Parts List...................................................................................................................................................P444

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