Oil charging guide, Easicool™ precision air conditioning – Airedale EasiCool 6kW 64kW User Manual

Page 48

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EasiCool™

Precision Air Conditioning

48

EasiCool Technical Manual 7535776 V1.1.0_04_2013

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Oil Charging Guide

In order to determine if a system requires additional oil to accommodate for long interconnecting pipe lines and oil traps,
a simple calculation can be used to approximate the volume of oil required as follows:

OT = (RC / 200) - (OC x 0.09)

Where
OT = Additional Oil Charge / Circuit (kg)
RC = Total Refrigerant Charge / Circuit (kg)
OC = Total Compressor Oil Charge / Circuit (l)

This calculation is based on the following assumptions:

1) 10% of the total compressor oil charge enters the system
2) A specific gravity of 0.09 between oil and water
3) Oil is added at a rate of 5 grams per kilogram of refrigerant

Example
What is the additional oil charge required per circuit for an DF10X-EZRE matched with
a CR16 and a 3/8” 80m interconnecting liquid line?

Refrigerant charge of an DF10X - EZRE = 1.0 kg

Refrigerant charge of a CR50 = 2.7 kg

Interconnecting pipe line = 80 x 0.05 = 4.0 kg

Total system refrigerant charge = 1.0 + 2.7 + 4.0 = 7.7 kg

Compressor oil charge(s) = 1.2 litre

So,

OT = (RC / 200) - (OC x 0.09)

OT = (7.7 / 200) - (1.2 x 0.09)

OT = -0.07 litre

A negative value (as above) suggests that there is already sufficient oil in the system. You can calculate the
maximum refrigerant charge for this system when additional oil charge is required as follows:

OT = (RC / 200) - (OC x 0.09)
RC = (OT + OC x 0.09) x 200
RC = (0 + 1.2x 0.09) x 200
RC = 21.6 kg

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