First visual check, D. troubleshooting flow chart - quick reference – ADC AD-410 User Manual

Page 39

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3 5

First Visual Check

(Does Ignitor Spark?)

I

s spark evident (on)

at Ignitor Assembly?

Is 24 Volts

present across DSI Module

terminals

TH and COM?

Check

High Voltage (HV)

Lead for nicks or cracking,

where sparking to ground may

occur. Is this wire

damaged?

Go To Chart 2

Open circuit to DSI System.
Check the 24 VAC power source
Sail Switch and Hi-Limit

.

Yes

No

Yes

No

Visually

inspect High

Voltage (HV) Wire

connections at both DSI Module

and Ignitor Assembly.

Are connections

secure?

Visually

inspect Spark

Electrode Assembly. Is

ceramic cracked or Spark

Electrode incorrectly

gapped?

No

No

Remove

High Voltage

(HV) Wire from

DSI Module and visually

inspect. Is conductor

visible at end of

HV Wire?

Yes

Repair or replace HV Lead
Assembly.
Energize system and check
for proper operation.

If cracked, replace Electrode
Assembly. Correct gap size
is 1/8" (+/- 1/32").
Energize system and check
for proper operation.

1. At DSI Ignitor Assembly be
sure HV Wire is secure in
the boot as well as the
connection to the Ignitor
Probe Assembly.
2. At DSI Module, center the
end of the HV Wire with a
Spike Terminal. Energize
system and check for
proper operation.

Cut the end off of the HV Wire
1/4" at a time until conductor
becomes visible and is flush
with the insulation.
Reconnect the HV Wire to the
Spike Terminal on the DSI
Module.
Energize system and check
for proper operation.

Yes

Yes

No

Computer/Timer Calls For Heat

Replace the DSI Module.
Energize system and check
for proper operation.

No

Yes

d. Troubleshooting Flow Chart - Quick Reference...

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