PerTronix JBA Exhaust 40-2501 - Manual

INSTALLATION INSTRUCTIONS
40-2501
99-02 Ford Excursion
5.4L V8 / 6.8L V-10
T OOLS RECOMMENDED:
ratchet
15mm deep socket
pair of channel lock pliers
rubber mallet
spray lubricant or penetrating oil
anti-seize
prybar
INSTALLATION INSTRUCTIONS
T
INSTALLATION INSTRUCTIONS
T
INSTALLATION INSTRUCTIONS
T
We recommend taking the truck to a muffler shop and having all slip connections tack welded.
Part s List
A. Turn out with tip 1
B. Tail pipe with hanger 1
C. Muffler with hanger 1
D. Head pipe 1
E. Front muffler clamp 3" 1
F. 3" Clamp 3
**Inst allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
..
4/09/07
.
1. Remove and inventory new
2. Disconnect negative battery
cable and allow vehicle to cool.
3. With vehicle raised and
properly supported, using a
15mm socket loosen the exhaust
clamp ahead of the muffler.
5. Spray lubricant on the hanger
grommet at the front of the
muffler, the one above the
muffler and at the rear by the
exhaust turn out.
16. Using a soft cloth, remove
all prints from exhaust tip.
17. Check all clamps and
connections for proper fit and
alignment. Double check all
clamps are tightened and that all
hangers are secure in rubber
grommets. It is recommended
that after installation of this
exhaust system you have all slip
connections tack welded by a
muffler shop.
NOTES:
1.) It may be neccessary to
loosen and realign the spare tire
for proper clearance.
2.) All exhaust systems expand
about 1" rearward when exhaust
temperature rises.
3. Use anti-seize on threads of
clamps.
6. Remove the muffler and rear
hanger from the grommets using
a pair of channel lock pliers.
7. Remove the muffer and tail
pipe assembly from the truck.
8. Slip the head pipe (D) onto
the rear of the factory exhaust
pipe. Align the keyways and
secure with the supplied 3"
clamp (F).
9. Install the new muffler (C)
onto the back of the head pipe
(D). Insert the hangers on the
back of the muffler into the
factory rubber grommets
4. Remove the right rear shock
using an 18mm wrench.
10. Install the 3" clamp hanger
on the front of the muffler over
the slip connection and secure it
with a 9/16" socket.
11. Slip the tail pipe with hanger
(B) over the axle and insert it
into the rear of the muffler (C).
Insert the welded hanger on the
tail pipe (B) into the rubber
grommet.
12. Re-install the rear shock and
tighten using 18mm socket.
13. Align the tail pipe (B) for
proper clearance around the rear
shock, rear end housing, frame,
etc. Then secure the tail pipe in
place using the 3" clamp (F) and
tightening it over the slip
connection with the muffler.
14. Install the turn out with tip
(A) over the end of the tail pipe
(B). Adjust the turn out so that it
is level or slightly angled down.
15. Check for adequate
clearance from paint and body.
With the turn out properly
aligned, secure it in place with
the 3" clamp (F) and tighten.
A
B
C D
F
E
F
F