PerTronix JBA Exhaust 40-3018 - Manual

INSTALLATION INSTRUCTIONS
**Inst **Inst **Inst **Inst allation recommendation: allation recommendation: allation recommendation: allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
40-3018
1994-95 Chevrolet/GMC
Suburban 2&4 WD, F/S
V8-5.7L
TOOLS RECOMMENDED:
9/16 deep socket
3/8î ratchet
3/8" short extension
15mm deep socket
rubber mallet
spray lubricant or penetrating oil
1994-95 Chevrolet/GMC
Suburban 2&4 WD, F/S
V8-5.7L
TOOLS RECOMMENDED:
9/16 deep socket
3/8î ratchet
3/8" short extension
15mm deep socket
rubber mallet
spray lubricant or penetrating oil
1994-95 Chevrolet/GMC
Suburban 2&4 WD, F/S
V8-5.7L
TOOLS RECOMMENDED:
9/16 deep socket
3/8î ratchet
3/8" short extension
15mm deep socket
rubber mallet
spray lubricant or penetrating oil
1994-95 Chevrolet/GMC
Suburban 2&4 WD, F/S
V8-5.7L
TOOLS RECOMMENDED:
9/16 deep socket
3/8î ratchet
3/8" short extension
15mm deep socket
rubber mallet
spray lubricant or penetrating oil
Parts List
A. Head pipe 1
B. Muffler 24", oval 1
C. Tail pipe with hangers 1
D. Turn out 1
E. Front muffler 3" clamp 1
F. Rear muffler 3" clamp 1
G. Turn out 3" clamp 1
Parts List
A. Head pipe 1
B. Muffler 24", oval 1
C. Tail pipe with hangers 1
D. Turn out 1
E. Front muffler 3" clamp 1
F. Rear muffler 3" clamp 1
G. Turn out 3" clamp 1
Parts List
A. Head pipe 1
B. Muffler 24", oval 1
C. Tail pipe with hangers 1
D. Turn out 1
E. Front muffler 3" clamp 1
F. Rear muffler 3" clamp 1
G. Turn out 3" clamp 1
Parts List
A. Head pipe 1
B. Muffler 24", oval 1
C. Tail pipe with hangers 1
D. Turn out 1
E. Front muffler 3" clamp 1
F. Rear muffler 3" clamp 1
G. Turn out 3" clamp 1
C
F B E A
D
G C
F B E A
D
G C
F B E A
D
G C
F B E A
D
G
anti-seize anti-seize anti-seize anti-seize
reciprocating saw or hack saw
reciprocating saw or hack saw reciprocating saw or hack saw reciprocating saw or hack saw
p
p p pair of channel lock pliers, 10" air of channel lock pliers, 10" air of channel lock pliers, 10" air of channel lock pliers, 10"
T T T TO ST O ST O ST O START ART ART ART::::
2. Disconnect negative battery cable and 2. Disconnect negative battery cable and 2. Disconnect negative battery cable and 2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
allow vehicle exhaust to cool. allow vehicle exhaust to cool. allow vehicle exhaust to cool.
1. Remove and inventory new JBA 1. Remove and inventory new JBA 1. Remove and inventory new JBA 1. Remove and inventory new JBA
exhaust.
exhaust. exhaust. exhaust.
8. S 8. S 8. S 8. Spray lubricant on muf pray lubricant on muf pray lubricant on muf pray lubricant on muffler hanger fler hanger fler hanger fler hanger
grommet. grommet. grommet. grommet. 14. Inst 14. Inst 14. Inst 14. Install 3" clamp (E) over slip joint in all 3" clamp (E) over slip joint in all 3" clamp (E) over slip joint in all 3" clamp (E) over slip joint in
front of muf front of muf front of muf front of muffler (B) and tighten completely fler (B) and tighten completely fler (B) and tighten completely fler (B) and tighten completely....
NOTE: NOTE: NOTE: NOTE: use anti-seize on threads. use anti-seize on threads. use anti-seize on threads. use anti-seize on threads.
20. Inst 20. Inst 20. Inst 20. Install turnout (D) over end of all turnout (D) over end of all turnout (D) over end of all turnout (D) over end of
ttttailpipe (C) making sure slip joint is ailpipe (C) making sure slip joint is ailpipe (C) making sure slip joint is ailpipe (C) making sure slip joint is
bottomed out completely bottomed out completely bottomed out completely bottomed out completely....
3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup­
ported, using a reciprocating saw or hack-
ported, using a reciprocating saw or hack- ported, using a reciprocating saw or hack- ported, using a reciprocating saw or hack­
saw
saw saw saw, cut the pipe approximately 3" behind , cut the pipe approximately 3" behind , cut the pipe approximately 3" behind , cut the pipe approximately 3" behind
9. Using channel lock pliers, 9. Using channel lock pliers, 9. Using channel lock pliers, 9. Using channel lock pliers,
remove hanger rod from bottom
remove hanger rod from bottom remove hanger rod from bottom remove hanger rod from bottom
hole of rubber grommet.
hole of rubber grommet. hole of rubber grommet. hole of rubber grommet.
15. S 15. S 15. S 15. Sttttarting from rear of vehicle, inst arting from rear of vehicle, inst arting from rear of vehicle, inst arting from rear of vehicle, install all all all
ttttailpipe (C) with single bend hanger ailpipe (C) with single bend hanger ailpipe (C) with single bend hanger ailpipe (C) with single bend hanger
towards front of vehicle. towards front of vehicle. towards front of vehicle. towards front of vehicle.
21. Position 3" clamp (G) over slip 21. Position 3" clamp (G) over slip 21. Position 3" clamp (G) over slip 21. Position 3" clamp (G) over slip
joint and hand tighten
joint and hand tighten joint and hand tighten joint and hand tighten
rear of muf rear of muf rear of muf rear of muffler fler fler fler....
16. Inst 16. Inst 16. Inst 16. Install t all t all t all tail pipe (C) into slip joint on ail pipe (C) into slip joint on ail pipe (C) into slip joint on ail pipe (C) into slip joint on
muf muf muf muffler (B) making sure the slip joint is fler (B) making sure the slip joint is fler (B) making sure the slip joint is fler (B) making sure the slip joint is
bottomed out completely bottomed out completely bottomed out completely bottomed out completely....
22. Position turn out (D) to desired 22. Position turn out (D) to desired 22. Position turn out (D) to desired 22. Position turn out (D) to desired
location.
location. location. location.
4. S 4. S 4. S 4. Spray lubricant on front and rear pray lubricant on front and rear pray lubricant on front and rear pray lubricant on front and rear
ttttail pipe hanger rubber grommet ail pipe hanger rubber grommet ail pipe hanger rubber grommet ail pipe hanger rubber grommets. s. s. s.
5. Using a p 5. Using a p 5. Using a p 5. Using a pair of channel lock pliers, air of channel lock pliers, air of channel lock pliers, air of channel lock pliers,
remove hanger rods from bottom hole of remove hanger rods from bottom hole of remove hanger rods from bottom hole of remove hanger rods from bottom hole of
front and rear rubber grommet
front and rear rubber grommet front and rear rubber grommet front and rear rubber grommets. s. s. s.
10. Disengage and remove muf 10. Disengage and remove muf 10. Disengage and remove muf 10. Disengage and remove muffler fler fler fler
assembly assembly assembly assembly....
1 1 1 11. Inst 1. Inst 1. Inst 1. Install head pipe (A) hanger into all head pipe (A) hanger into all head pipe (A) hanger into all head pipe (A) hanger into
bottom hole of rubber grommet. bottom hole of rubber grommet. bottom hole of rubber grommet. bottom hole of rubber grommet.
17. Inst 17. Inst 17. Inst 17. Install the front and then the rear all the front and then the rear all the front and then the rear all the front and then the rear
hanger on t hanger on t hanger on t hanger on tail pipe (C) into the bottom ail pipe (C) into the bottom ail pipe (C) into the bottom ail pipe (C) into the bottom
hole of rubber grommet hole of rubber grommet hole of rubber grommet hole of rubber grommets.. s.. s.. s..
24. Using a sof 24. Using a sof 24. Using a sof 24. Using a soft cloth, remove all print t cloth, remove all print t cloth, remove all print t cloth, remove all prints s s s
from turnout tip (D). from turnout tip (D). from turnout tip (D). from turnout tip (D).
25. Re-att 25. Re-att 25. Re-att 25. Re-attach negative battery cable. ach negative battery cable. ach negative battery cable. ach negative battery cable.
26. 26. 26. 26. Af Af Af After inst ter inst ter inst ter installation, it is recommended allation, it is recommended allation, it is recommended allation, it is recommended
that all clamp that all clamp that all clamp that all clamps be retightened and joint s be retightened and joint s be retightened and joint s be retightened and joints s s s
be t be t be t be tack welded in three spot ack welded in three spot ack welded in three spot ack welded in three spots. s. s. s.
23. Once t 23. Once t 23. Once t 23. Once tailpipe (C) and turnout (D) are ailpipe (C) and turnout (D) are ailpipe (C) and turnout (D) are ailpipe (C) and turnout (D) are
in desired location, tighten 3" clamp in desired location, tighten 3" clamp in desired location, tighten 3" clamp in desired location, tighten 3" clamps (F) s (F) s (F) s (F)
and (G) using a 9/16" socket. and (G) using a 9/16" socket. and (G) using a 9/16" socket. and (G) using a 9/16" socket.
NOTE:
NOTE: NOTE: NOTE: use anti-seize on threads. use anti-seize on threads. use anti-seize on threads. use anti-seize on threads.
NOTES: NOTES: NOTES: NOTES:
1) It may be necessary to loosen and
1) It may be necessary to loosen and 1) It may be necessary to loosen and 1) It may be necessary to loosen and
realign the sp
realign the sp realign the sp realign the spare tire for proper are tire for proper are tire for proper are tire for proper
clearance. clearance. clearance. clearance.
2) 2) 2) 2) All exhaust systems will exp All exhaust systems will exp All exhaust systems will exp All exhaust systems will expand and and and
about 1î rearward when exhaust about 1î rearward when exhaust about 1î rearward when exhaust about 1î rearward when exhaust
temperature st
temperature st temperature st temperature start to rise. art to rise. art to rise. art to rise.
6. Remove t 6. Remove t 6. Remove t 6. Remove tailpipe assembly from rear ailpipe assembly from rear ailpipe assembly from rear ailpipe assembly from rear
of vehicle. of vehicle. of vehicle. of vehicle.
12. Using existing hardware, inst 12. Using existing hardware, inst 12. Using existing hardware, inst 12. Using existing hardware, install all all all
head pipe flange (A) to exhaust flange head pipe flange (A) to exhaust flange head pipe flange (A) to exhaust flange head pipe flange (A) to exhaust flange
on the vehicle using a 15mm socket
on the vehicle using a 15mm socket on the vehicle using a 15mm socket on the vehicle using a 15mm socket
and tighten completely
and tighten completely and tighten completely and tighten completely....
18. Inst 18. Inst 18. Inst 18. Install 3" clamp (F) over slip joint and all 3" clamp (F) over slip joint and all 3" clamp (F) over slip joint and all 3" clamp (F) over slip joint and
hand tighten only at this time. hand tighten only at this time. hand tighten only at this time. hand tighten only at this time.
NOTE:
NOTE: NOTE: NOTE: use anti-seize on threads. use anti-seize on threads. use anti-seize on threads. use anti-seize on threads.
19. Slide the 3" clamp (G) over the end 19. Slide the 3" clamp (G) over the end 19. Slide the 3" clamp (G) over the end 19. Slide the 3" clamp (G) over the end
of t
of t of t of tail pipe (C). ail pipe (C). ail pipe (C). ail pipe (C).
3) Use 3) Use 3) Use 3) Use Anti-seize on threads of Anti-seize on threads of Anti-seize on threads of Anti-seize on threads of
clamp clamp clamp clamps. s. s. s.
7. Using a 15mm deep socket, remove 7. Using a 15mm deep socket, remove 7. Using a 15mm deep socket, remove 7. Using a 15mm deep socket, remove
front head pipe flange nut
front head pipe flange nut front head pipe flange nut front head pipe flange nuts. s. s. s.
13.Inst 13.Inst 13.Inst 13.Install muf all muf all muf all muffler (B) over head pipe fler (B) over head pipe fler (B) over head pipe fler (B) over head pipe
(A) with JBA logo facing rear of vehi- (A) with JBA logo facing rear of vehi- (A) with JBA logo facing rear of vehi- (A) with JBA logo facing rear of vehi­
cle making sure slip joint is bottomed
cle making sure slip joint is bottomed cle making sure slip joint is bottomed cle making sure slip joint is bottomed
out completely
out completely out completely out completely.... NOTE: NOTE: NOTE: NOTE: you may need you may need you may need you may need
to t to t to t to tap the muf ap the muf ap the muf ap the muffler with a rubber mallet. fler with a rubber mallet. fler with a rubber mallet. fler with a rubber mallet.
17098 17098 17098 17098
W W W We recommend taking the truck to a muffler shop and having all slip connections tack welded. e recommend taking the truck to a muffler shop and having all slip connections tack welded. e recommend taking the truck to a muffler shop and having all slip connections tack welded. e recommend taking the truck to a muffler shop and having all slip connections tack welded.
041907