Important check list, Parts list, Tools / lubricants / sealers required list – PerTronix Dougs Headers D3383-2 User Manual

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Part No. 0110-003020

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rev 3 3-5-13 DSL

NOTE: Check the bolts periodically to make sure they have not loosened. Re-tighten after the first 500 miles
and then again at 1000 miles.

IMPORTANT CHECK LIST

Be sure that all brake lines and fuel lines are clear of headers and/or connector pipes.
All spark plug wires, battery cables, or other electrical components should be clear of headers

and/or connector pipes.

If dipstick tube was removed, make sure it is installed properly and that the dipstick has been

replaced.

Double-check the tightness of all bolts including brackets and accessories.

PARTS LIST

Qty.

Description

1

Right side header

1

Left side header

1

Right side connector pipe

1

Left side connector pipe

1

Left side header gasket

1

Right side header gasket

2

2-

½” flat gaskets

1

3” flat gasket

1

2-

½” clamp

1

3/8” spacer, 1” long, mild steel

1

Decal:

DOUG’S HEADERS

1

Sticker, C.A.R.B., E.O., D-57-19

1

Hardware kit:

12

3/8”-16 x 1-¼” header bolts

9

3/8”-16 x 1-¼” hex bolts

9

3/8”-16 hex nuts

21

3/8” lock-washers

1

Catalytic converter adapter 3” in x (2.535” I.D.) (2.665” O.D.) out x 1.400” long

1

Installation Instructions, Warranty & Merchandise Card

TOOLS / LUBRICANTS / SEALERS REQUIRED LIST

Description
Heating torch
Mig welder
Cut-off saw
Sawzall

®

(or equivalent) w/metal cutting 6” blade

3/8”, 7/16”, 9/16”, ½”, ¾”, 7/8”, 10mm and 13mm wrenches
9/16” Line wrench (flare nut)
5/16”, 7/16”, ½” and 9/16” sockets
3/8” & 7/16” and15mm deep sockets
5/8” spark plug socket
Ratchet and extensions
Pliers and an adjustable jaw wrench
Torque wrench
Rust penetrant
High temp 700

°

F “sensor-safe” silicon sealer:

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