PerTronix Dougs Headers D6680 - Manual (Page 3)

Part No. 0110-003064
Page 3 of 5
Rev 1 3-5-13 DSL
DISASSEMBLY (RIGHT SIDE)
1. Remove the engine mount nut (right side).
2. Raise the engine (right side).
3. Remove the starter. Note: the upper starter bolt is more accessible after lifting the engine
(right side).
4. Remove the manifold (right side).
ASSEMBLY (RIGHT SIDE)
1. Apply a THIN film of Ultra Copper Hi-Temp Sensor-Safe Silicone Sealer to both sides of
the header gasket.
2. Install the header bolt as shown in DIAGRAM 2 with the header gasket. Note: Header
flange bolts holes are slotted for the ease of bolt installation and are not intended to be
installed before the header is inserted into the engine bay. Only the bolt specified in the
installation procedure should be installed before the header is inserted into the engine
bay.
3. With the right side of the engine raised, insert the right side header into the engine bay.
4. Slip the header up under the bolt installed in step (2). Install the back lower header bolt to
hold the header in place. Install the remaining header bolts. Tighten all the header
bolts.
5. Install the starter motor and tighten the bolts. Install the wires on the starter and tighten.
6. Lower the engine (right side). Install engine mount nut and tighten.
DIAGRAM 2
Install this header bolt with the gasket.
Front