Component assembly / brake side – Rivera Primo Mid-Controls User Manual

Page 5

Advertising
background image

COMPONENT ASSEMBLY / BRAKE SIDE

1. Master cylinder rebuild kit (P/N 2037-0001). Lubricate rubber

cup seal & o-ring on piston with DOT 5 BRAKE FLUID.
(Photo 1A)

2. Install large end of spring into the master cylinder (P/N 2034-

0051) bore with nylon pin inserted into small end of spring
followed by rubber cup seal (flat side of rubber cup seal faces
outward). (Photo 1A)

3 Spread a small amount of brake fluid in master cylinder base.

Install aluminum piston with the o-ring end facing outward and

push aluminum piston into the master cylinder bore and install
snap ring. (Photo 1B)

4. Install master cylinder top cover rubber gasket (P/N 2094-

0001) with master cylinder top cover (P/N 2034-0056) using
two(2) each 10-24 x .500” SHCS (P/N 2100-0112) and hand
tighten. (Photo 1C)

1. Install two(2) each 3/8-24 x 2.75” SHCS

(P/N 2100-0045) thru the two counterbored
holes at end of brake mounting plate (P/N
2084-0063) followed by two(2) each spacers
(P/N 2084-0076). (Photo 3 & 4)

2. Now slide master cylinder onto 3/8-24 x 2.75”

SHCS followed by two(2) each washers
(P/N RIV-318). (Photo 4)

1. Press two(2) each bushings (P/N 2084-0048) into each end of brake pedal

ext. spacer (P/N 2084-0066). (Photo 6)
NOTE: TRY INSTALLING WELDED BRAKE LINKAGE INTO BRAKE PEDAL

EXT. SPACER. THIS WILL LET YOU KNOW IF THE BUSHINGS
NEED TO BE REAMED.

1 Install brake pedal ext. into the machined and pocketed side of brake

mounting plate. (Photo 7)

2. Install four(4) each 1/4-20 x 1.00” SHCS (P/N 2100-0113) into counterbored

holes and then slide spacer (P/N 2084-0071) onto 1/4-20 x 1.375” SHCS
(P/N 2100-0042) and torque these to 12 foot pounds. (Photo 7)

Photo 1A

Photo 3

Photo 4

Photo 6

Photo 7

Photo 1B

Photo 1C

Rubber Cup

Seal

O-Ring

2094-0001

2034-0051

2100-0112

2034-0056

2084-0076

RIV-318

2100-0045

2084-0063

M/Cylinder Assy

RIV-318

M/Cylinder Assy

2084-0063

2084-0076

2084-0066

2084-0048

2100-0113

2084-0071

2100-0042

2084-0412

Advertising