ARB 3432160 - Manual (Page 2)

2/02/06 Page 2 of 2 3782640 rev 2
4. Using the lower winch mounting holes in the bull bar as a guide, mark two new holes in the roller
fairlead. Use these marks to drill two 1/2" holes in the roller fairlead.
5. Position the winch on top of a 20 litre or 60 litre drum with mounting holes facing upwards.
If fitting a warn XD8000 or XD9000 winch, place one packer between the mating face of the bull bar and
each of the winch feet as shown below. Use the 3/8” x 1 ¾” bolts supplied in the bull bar fitting kit for
steps 6 and 7.
If fitting a warn XP 9500 winch, place two packers between the mating face of the bull bar and each of
the winch feet as shown below. Use the 3/8” by 1 ¾” bolts for step 6 and the 3/8” x 2 ¼” bolts for step 7.
6. Place the bull bar on top of the winch and align mounting holes. Using bolts and 7/16" washers supplied
in ARB kit, finger tighten the two upper bolts.
7. Place roller fairlead in position over two lower holes, insert bolts and finger tighten.
8. Ensure winch and roller fairlead are aligned and tighten all bolts.
9. Using 6" bolts supplied, place a flat washer under the head of both bolts through roller fairlead bracket
and side rollers. Fit nyloc nuts and tighten so that rollers turn freely.
10.
Fit the control box to the bull bar using the control box bracket provided. Use the two 8mm holes in
the centre of the bar to mount the control box bracket (refer to diagram).
BULL BAR FITTMENT
1. For vehicles fitted with forward protruding grille, remove grille and grille support panel. This is the panel
to which the grill is attached.
2. Remove bumper bar from vehicle.
3. Remove captive nut plates from original bumper and fix to bull bar internal chassis bracket plates.
Packers between bull bar
and winch feet