Smittybilt 97203 XRC 3.0 3,0001b Winch - Manual (Page 7)

Connect one terminal (marked B+ ) of contactor to terminal positive (+) of the
battery with red cable .
Connect one terminal (marked B- ) of contactor to terminal negative (-) of the
battery with black cable.
If installing both the handle bar switch and the remote socket, first attach the terminals
on the gr een and b lack remo te socket wires into the contactor (green to green, black to
black), s econd co nnect the red cable of remote socket to the terminal (marked
B+ )
of the contactor , or connect the red cable of remote socket to the key.
Figure 11. Wiring Installation diagram
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Always verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc.
When drilling.
Never route electrical cables:
- Across any sharp edges.
- Through or near moving parts.
- Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Before using the winch, verify the following:
Wiring to all components is correct. All loose wires are tie wrapped tight.
There are no exposed wiring or terminals. Cover any existing terminal exposures
with terminal boots, heat shrink tubing or electricians tape.
Turn ATV key switch to ON position. Check winch for proper operation. The wire
rope should spool in and out in the direction indicated on the switch.
WINCH MAINTENANCE :
No further internal lubrication is required for the life of the winch . The winch should
not immersion in water ( waterproof winch should not be soaked in water for a long
time ) . If the wi nch immer sions in water by accident , you should loose the earth screw ,
put the net water as soon as possible . And you should use the winch within 3 days ,
make the motor to work and not stop until hands can feel it hot , as it can rid of water
vapor into the motor .
Lubricate the cable periodically, to replace a new cable as soon as possible if it glitch
occurs, fracture, and creases.
You should clea n and lub ricate after using; Also should store the winch in the dry and
drain place, disengage the clutch , and avoid children to contact and play .
Each assembly or connection screw is loosen, or corrosion , please repair and replace
timely
-13- -14-
Step 6 - Check the System
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM