Smittybilt 97203 XRC 3.0 3,0001b Winch - Manual (Page 8)

Troubleshooting
- Insert Switch Assembly all the
way into the connector.
- Tighten nuts on all cable
connections.
- Tap solenoid to loosen contacts.
Apply 12volts to coil terminals
directly A clicking indicates proper
activation.
- Replace Switch Assembly
- Check for voltage at armature
port with Switch pressed. If voltage
is present replace motor.
- Allow to drain and dry. Run in
short bursts without load until
completely dry.
- Battery weak, recharge. Run
winch with vehicle motor running.
- Loose or corroded battery cable
connections. Clean ,tighten, or
replace
SUGGESTED
-Move Cam Ring to the in
position. If problem persists, a
qualified technician needs to
check and repair.
- Tap solenoid to loosen
contacts.
- Repair or replace solenoid.
- Replace Switch Assembly
-Let winch cool down periodically
- Switch Assembly not
connected property
- Loose battery cable
Connections
- Solenoid malfunctioning
- Defective Switch Assembly
- Defective motor
- Water has entered motor
- Defective or stuck solenoid
- Defective Switch Assembly
- Long period of operation
- Insufficient current or
voltage
-Cam Ring (clutch) not
engaged
POSSIBLE SYMPTOM
Motor does not turn on
Motor runs but
Cable drum
does not turn
Winch runs in one
direction only
Motor runs too hot
Motor runs slowly or
without normal power
NO.
1
2
3
4
5
Winch Assembly Drawing
-15- -16-
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM
XRC 3.0 3,0001b Winch
Part # 97203
WWW.SMITTYBILT.COM