Document Outline

• Table of Contents
  • Electrical Hazard
    • Electrical Hazard Warning i
    • Minimum Safe Approach Distance ii
      • Table 1 - (M.S.A.D.) ii
      • Figure 3 - (M.S.A.D.) ii
  • Introduction
    • Standard SR2770 iii
    • Options iii
    • Operation Manual iii
    • Safety Alerts iii
    • Operation iii
    • Maintenance iv
    • Responsibilities of parties iv
    • In summary iv
    • Additional information iv
  • 1. Safety
    • Safe Operation 1-1
    • Electrocution Hazards 1-1
      • Minimum safe approach distance 1-1
    • Pre-start Inspection 1-1
    • Work Place Inspection and Practices 1-1
    • Operation 1-2
    • Tipover and Falling Hazards 1-3
    • General Safety Precautions 1-3
    • Hydraulic System Precautions 1-3
    • Fire Prevention 1-3
    • Engine and Fuel Handling Precautions 1-4
    • Batteries 1-4
    • Safety Decals and Placards 1-4
    • Safety Placards and Decals Location 1-5
  • 2. Safety Devices
    • Safety Device Information 2-1
    • Emergency Stop Switches 2-1
      • At platform control box 2-1
      • At ground control box 2-1
    • Alarms 2-1
      • Platform control box 2-1
      • Ground control box 2-2
      • Level sensor 2-2
      • Lowering 2-2
      • High temperature 2-2
      • Low oil pressure 2-2
      • Drive (reverse) 2-2
      • Drive (forward) 2-2
    • Guardrails 2-2
    • Safety Prop 2-3
    • Swinging Gate 2-3
    • Safety Control 2-3
    • Bubble Level 2-3
    • Operator Horn 2-3
    • Stabilisers 2-4
    • RCD/ELCB AC Outlet (option) 2-4
    • Flashing Light (option) 2-4
    • Lanyard Anchor Points (option) 2-4
  • 3. Specifications
    • General Specifications, Standard Machines 3-1
    • Recommended Hydraulic Oil 3-1
    • Engine Data 3-2
    • Engine Oil Charts 3-2
      • WG750-G 3-2
      • D905-B 3-2
    • Hydraulic Hose Age 3-2
    • Nomenclature and Serial Numbers 3-3
  • 4. Gauges
    • Water 4-1
    • Amps 4-1
    • Engine Oil 4-1
    • Hydraulic Oil Level 4-1
    • Hours 4-2
    • Fuel Level (option) 4-2
    • Bubble Level (stabiliser machines only) 4-2
  • 5. Automatic Shut-offs and Circuit Breakers
    • Automatic Shut-offs 5-1
      • Level sensor 5-1
      • Engine temperature 5-1
      • Engine oil pressure 5-1
      • Platform height vs. drive speed 5-1
      • Dynamic brakes 5-1
      • Alternator not charging 5-1
      • Stabilisers 5-1
    • Circuit Breakers 5-2
      • Main breaker 5-2
      • RCD / ELCB outlet (option) 5-2
  • 6. Controls
    • Controls 6-1
    • Hydraulic Compartment 6-1
    • Ground Control Box 6-1
    • Platform Control Box 6-2
      • Self Levelling Stabilisers (optional) 6-3
  • 7. Daily Inspection and Maintenance
    • Daily Inspection and Maintenance Table 7-1
    • Fuel Level 7-2
      • (Option - LPG) 7-2
    • Fuel Filter (diesel engines only) 7-2
    • Fuel Leaks 7-2
    • Engine Oil 7-3
    • Engine Coolant 7-3
    • Radiator Cap 7-3
    • Swinging Gate 7-3
    • Wiring Harnesses and Connectors 7-3
    • Battery Terminals 7-4
    • Hydraulic Oil Tank 7-4
      • Hydraulic tank cap 7-4
      • Hydraulic oil level 7-4
    • Hydraulic Oil Leaks 7-4
    • Tires and Wheels 7-5
    • Bolts and Fasteners 7-5
    • Structural Damage & Welds 7-5
    • Guardrails 7-6
    • Bubble Level (machines with stabilisers) 7-6
    • Guides, rollers, and slides 7-6
    • Charging System 7-6
    • Level Sensor 7-7
    • Ground Controls 7-7
    • Emergency Lowering 7-7
    • Platform Controls 7-7
    • Flashing Light (option) 7-8
    • RCD / ELCB (option) 7-8
    • Safety prop 7-8
    • Lanyard Anchorages (option) 7-8
    • Placards and Decals 7-10
      • Standard placards and decals 7-10
      • Inspection drawing 7-11
  • 8. Operation
    • Operating Procedures 8-1
    • Control Stations 8-1
    • Emergency Stopping 8-1
    • Operation Considerations 8-1
      • Fuel type 8-2
    • Operating From The Ground Control Box 8-2
      • Raising the platform 8-3
    • Operating From The Platform Control Box 8-4
      • Driving 8-7
      • Raising the Platform 8-7
    • Stabilisers 8-8
    • Setting the stabilisers 8-8
      • To raise the stabilisers: 8-9
    • Self Levelling Stabilisers (Optional) 8-9
      • Setting the stabilisers manually 8-10
      • Raising the stabilisers manually 8-10
    • Extending The Multi-Position Platform 8-11
  • 9. Emergency Operation
    • Emergency Operation Procedures 9-1
    • Emergency Stop 9-1
    • Emergency Bleed-Down 9-1
    • Pushing / Towing 9-2
  • 10. Stowing and Transporting
    • Stowing 10-1
    • Transporting 10-2
      • Trailering 10-2
      • Securing to a Transport Vehicle 10-2
      • Towing 10-3
      • Lifting / Lashing Down 10-3
      • Pushing 10-3
      • Winching Procedure 10-4
  • 11. Options
    • RCD / ELCB Outlet 11-1
    • Flashing Light 11-1
    • Electrical Outlet 11-1
    • Lanyard Anchor Points 11-1
  • 12. Fire Fighting and Chemical Containment
    • Hazardous Components 12-1
      • Antifreeze (UN 1993) 12-1
      • Battery, Lead/Acid (UN 2794) 12-1
      • Diesel Fuel (NA 1993) 12-1
      • Foam In Tires 12-2
      • Gasoline (UN 1203) 12-2
      • Hydraulic Oil (UN 1270) 12-3
      • Liquefied Petroleum Gas (UN 1075) 12-3
      • Motor Oil (UN 1270) 12-4
  • 13. Operator's Troubleshooting
    • Troubleshooting 13-1
      • Operator Troubleshooting Chart 13-1
• Index
  • !
    • 230v Ac generator, 11-1
  • A
    • Additional information
      • see Introduction - page iv
    • Automatic Shut-offs
      • Alternator not charging, 5-1
      • Dynamic brakes, 5-1
      • Engine oil pressure, 5-1
      • Engine temperature, 5-1
      • Level sensor, 5-1
      • Platform height vs drive speed, 5-1
      • Stabilisers, 5-1
  • B
    • Battery terminals, 7-4
    • Bolts and fasteners, 7-5
    • Bubble level, 7-6
  • C
    • Charging syatem, 7-6
    • Circuit Breakers, 5-2
      • Main breaker, 5-2
      • RCD/ELCB outlet, 5-2
    • Collapsed height, 3-1
    • Controls
      • Control Switches
        • Battery, 6-1, 8-2, 8-3, 8-4, 8-5, 9-2
        • Choke, 6-2, 8-3, 8-5
        • Emergency Stop, 6-1, 6-2, 8-1, 8-2, 8-3, 8-4, 8-5, 8-6, 8-7, 9-1
        • Fuel, 6-2
        • Glow-Plug, 6-2, 8-3
        • Ground/Platform Selector, 6-2, 8-2, 8-3, 8-4, 8-6
        • Key, 6-1
        • Lift/Drive Selector, 6-3, 8-7
        • Main Power, 9-2
        • Platform Lift/Lower, 6-2, 8-4
        • Speed, 6-3, 8-7
        • Stabilisers, 6-3
        • Start, 6-2
      • Indicator Lights
        • Choke, 6-1, 6-3
        • Drive, 6-3
        • Glow-Plug, 6-1, 6-3
        • Lift, 6-2, 6-3, 8-7, 8-9, 8-10
      • Joystick Controller, 6-3, 8-7
      • Joystick Safety Control, 6-3, 8-7, 8-8
      • Steering, 6-3
  • D
    • Daily Inspection and Maintenance Table, 7-1
    • Driving, 8-7
      • Steering, 8-7
  • E
    • Electrical
      • Electrocution, 1-3, 8-1
    • Electrical Hazard Warning
      • see Electrical Hazard - page i
    • Electrical Outlet, 11-1
    • Emergency lowering, 7-7
    • Emergency Operation, 9-1
      • Procedures, 9-1
        • Bleed-Down, 9-1
        • Emergency Stop, 9-1
        • Pushing, 9-2
    • Emergency Stop, 7-8
    • Engine
      • Coolant, 3-2
      • Engine coolant, 7-3
      • Engine oil, 7-3
      • Fuel, 3-2
      • Fuel filter, 7-2
      • Fuel grade, 3-2
      • Fuel leaks, 7-2
      • Fuel level, 7-2
      • Make, 3-2
      • Model, 3-2
      • Oil capacity, 3-2
      • Oil grade, 3-2
      • Oil weight, 3-2
      • Operating temperature, 3-2
      • Radiator cap, 7-3
      • Running time, 3-2
    • Engine Data, 3-2
    • Engine Oil Charts, 3-2
      • D905-B, 3-2
      • WG750-G, 3-2
    • Extending the platform, 8-11
  • F
    • Falling hazards, 1-3
    • Flashing Light, 7-8, 11-1
  • G
    • Gauges
      • Air Filter, 4-1
      • Amps, 4-1
      • Bubble Level, 4-2
      • Engine Oil, 4-1
      • Fuel Level, 4-2
      • Hours, 4-2
      • Hydraulic Oil Level, 4-2
      • Water, 4-1
    • General Specifications, 3-1
    • Gradeability, 3-1
    • Ground clearance, 3-1
    • Guides rollers and slides, 7-6
  • H
    • Hazardous Components, 12-1
      • Antifreeze (UN 1993), 12-1
      • Battery, Lead/Acid (UN 2794), 12-1
      • Diesel Fuel (NA 1993), 12-1
      • Foam In Tires, 12-2
      • Gasoline (UN 1203), 12-2
      • Hydraulic Oil (UN 1270), 12-3
      • Liquefied Petroleum Gas (UN 1075), 12-3
      • Motor Oil (UN 1270) , 12-4
    • Hydraulic oil
      • leaks, 7-4
    • Hydraulic oil level, 7-4
    • Hydraulic tank cap, 7-4
  • I
    • Inspection
      • Operators daily inspection, 7-1
        • Inspection and Maintenance Table, 7-1
    • Insulation rating, 3-1
  • L
    • Lanyard Anchor Points, 11-1
    • Level sensor, 7-7
    • Lift time, 3-1
    • Lifting the SR, 10-3
    • Lower time, 3-1
  • M
    • Maintenance personnel
      • see Introduction - page iii
    • Maximum height to basket floor, 3-1
    • Maximum outreach, 3-1
    • Maximum outreach height, 3-1
    • Maximum rated axle capacity, 3-1
    • Maximum width of base, 3-1
      • Outriggers retracted, 3-1
    • Minimum Safe Approach Distance
      • see Electrical Hazard - page ii
  • N
    • Nomenclature and Serial Numbers, 3-3
    • Nominal working height, 3-1
  • O
    • Operating Procedures, 8-1
      • Bubble Level, 8-9, 8-10
      • Control Stations, 8-1
      • Extending the platform, 8-11
      • Operating From Ground Control Box, 8-2
      • Operating From Platform Control Box, 8-4
      • Raising the platform, 8-3, 8-7
      • Raising the stabilisers, 8-9
      • Setting the stabilisers, 8-8
      • Stabilisers, 8-8
    • Operators
      • qualified, 7-1
    • Overall height, 3-1
    • Overall weight, 3-1
  • P
    • Placards and decals
      • Inspection drawing, 7-11
      • Standard placards and decals, 7-10
    • Platform
      • Guardrails, 7-6
      • Lanyard anchorages, 7-6
    • Platform size, 3-1
    • Pre-start Inspection, 1-1
    • Pushing, 9-2
    • Pushing the SR, 10-3
  • Q
    • Qualified operators
      • see Introduction - page iii
  • R
    • RCD / ELCB Outlet, 11-1
    • RCD / ELCB Reset, 7-8
    • Responsibilities of owners and users
      • see Introduction - page iv
  • S
    • Safe Operation, 1-1
    • Safe working load (main deck), 3-1
    • Safe working load (roll out deck), 3-1
    • Safety Alerts, Caution, Danger, Warning
      • see Introduction - page iii
    • Safety Decals and Placards, 1-4
      • Location illustration, 1-5
    • Safety Devices
      • Alarms, 2-1
        • Drive (forward), 2-2
        • Drive (reverse), 2-2
        • High temperature, 2-2
        • Level sensor, 2-2
        • Low oil pressure, 2-2
        • Lowering, 2-2
      • Bubble Level, 2-3
      • Emergency Stop Switches, 2-1
      • Flashing Light, 2-4
      • Guardrails, 2-2
      • Lanyard Anchor Points, 2-4
      • Operator Horn, 2-3
      • Outriggers, 2-4
      • RCD/ELCB AC Outlet, 2-4
      • Safety Control, 2-3
      • Safety Prop, 2-3
      • Swinging Gate, 2-3
    • Safety precautions
      • Fuel Handling Precautions, 1-4
      • Hydraulic Systems, 1-3
    • Safety prop, 7-8
    • Speed (maximum drive), 3-1
    • Speed (when raised), 3-1
    • Stabilisers, 8-8, 11-1
    • Standard colour, 3-1
    • Stowing the SR, 10-1
      • To Lock the SR, 10-1
    • Structural damage and welds, 7-5
    • Swinging gate, 7-3
  • T
    • Tipover hazard, 1-3
    • Tires, 7-5
    • Towing, 10-3
    • Transporting the SR, 10-2
      • Driving onto trailor, 10-2
      • Securing to a Transport, 10-2
      • Trailering, 10-2
    • Travelling height, 3-1
    • Troubleshooting, 13-1, 13-2
      • All systems sluggish, 13-1
      • Engine will not start, 13-1
      • Operator Troubleshooting Chart, 13-1
      • Platform will not drive when raised, 13-2
      • Platform will not go up, 13-2
      • SR will not drive, 13-1
    • Turning radius (inner), 3-1
    • Turning radius (outer), 3-1
  • W
    • Warranty - Limited
      • see inside front cover
    • Weight, 3-1
    • Winching the SR, 10-4
    • Wiring harnesses, 7-3
    • Work Place Inspection and Practices, 1-1
    • Working height, 3-1