JLG 45e Service Manual - Manual (Page 51)

SECTION -
3120861 – JLG Lift – -25
L
2.11 CYLINDER REMOVAL AND
INSTALLATION.
Upper (Main) Boom Lift Cylinder Removal.
(See Figure 2-24)
1. 30/35/n35 electric - Place the machine on a flat and
level surface. Place the Upper Boom in a horizontal
position. Shut down machine and prop boom.
40/n40/45 electric - Place the machine on a flat and
level surface. Place the Upper Boom in a horizontal
position. Place Lower and Mid Booms 5 degree
Table 2-1. Cylinder Piston Nut Torque Specifications.
Description
Nut Torque Valve
(Wet)
Setscrew Torque
Value (Dry)
Model 30 electric
Upper Lift Cylinder 271 Nm 12 Nm
Lower Lift Cylinder 271 Nm 12 Nm
Steer Cylinder N/A N/A
Model 35/n35 electric
Upper Lift Cylinder 271 Nm 12 Nm
Lower Lift Cylinder 542 Nm 12 Nm
Slave Cylinder (To 12/94) 68 Nm 12 Nm
Slave Cylinder
(From 12/94 to present)
109 Nm 12 Nm
Master Cylinder (To 1/95) 68 Nm 12 Nm
Master Cylinder
(From 1/95 to present)
109 Nm 12 Nm
Rotator Cylinder N/A N/A
Steer Cylinder N/A N/A
Telescope Cylinder Piston Nut Torque
Specifications.
Description Locknut Torque Value (Dry)
Tele Cylinder 203 Nm
Model 40/n40 electric
Upper Lift Cylinder 271 Nm 12 Nm
Mid Lift Cylinder 271 Nm 12 Nm
Lower Lift Cylinder 542 Nm 12 Nm
Slave Cylinder (To 12/94) 68 Nm 12 Nm
Slave Cylinder
(From 12/23/94
to present)
109 Nm 12 Nm
Master Cylinder (To 1/95) 68 Nm 12 Nm
Master Cylinder
(From 1/95 to present)
109 Nm 12 Nm
Rotator Cylinder N/A N/A
Steer Cylinder N/A N/A
Telescope Cylinder Piston Nut Torque
Specifications.
Description Locknut Torque Value (Dry)
Tele Cylinder 203 Nm
Table 2-1. Cylinder Piston Nut Torque Specifications.
Description
Nut Torque Value
(Wet)
Setscrew Torque
Value (Dry)
Model 45 electric
Upper Lift Cylinder 271 Nm 12 Nm
Mid Lift Cylinder 542 Nm 12 Nm
Lower Lift Cylinder 542 Nm 12 Nm
Slave Cylinder
(To 12/94)
68 Nm 12 Nm
Slave Cylinder
(From 12/94
to present)
109 Nm 12 Nm
Master Cylinder
(To 1/95)
68 Nm 12 Nm
Master Cylinder
(From 1/95
to present)
109 Nm 12 Nm
Rotator Cylinder N/A N/A
Steer Cylinder N/A N/A
Telescope Cylinder Piston Nut Torque
Specifications.
Description Locknut Torque Value (Dry)
Tele Cylinder 203 Nm
Table 2-2. Holding Valve Torque Specifications.
Description Torque Value
SUN - 7/8 HEX M20 X 1.5 THDS. 41-48 Nm
SUN - 1 1/8 HEX 1 -14 UNS THDS. 61-68 Nm
SUN - 1 1/4 HEX M36 X 2 THDS. 204-217 Nm
RACINE - 1 1/8 HEX 1 1/16 - 12 THDS. 68-75 Nm
RACINE - 1 3/8 HEX 1 3/16 - 12 THDS. 102-109 Nm
RACINE - 1 7/8 HEX 1 5/8 - 12 THDS. 136-149 Nm