JLG 2658E3 ANSI Service Manual User Manual

Page 54

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SECTION 3 - TROUBLESHOOTING

3-2

– JLG Lift –

3120762

Table 3-1. Hydraulic System Troubleshooting

TROUBLE

PROBABLE CAUSE

REMEDY

Hydraulic pump noisy

Air bubbles in oil (Reservoir too low)

Oil filter dirty

Replenish oil as necessary

Clean and/or replace filter as necessary

Pump cavitating (Vacuum in pump due to
oil starvation)

Oil in reservoir low

Restricated reservoir air vent

Oil viscosity too high

Replenish oil as necessary

Clean vent

Drain system and replace with recommended
oil.Rrefer to Hydraulic Oil Table

System overheating

Oil viscosity too high

Main relief set too high

Hydraulic system too low

Drain system and replace with recommended
oil.Rrefer to Hydraulic Oil Table

Adjust relief valve to proper pressure

Replenish oil as necessary

Pump not delivering oil

Defective pump on motor

Repair or replace motor

System pressure too low

Main relief valve set too low

Hydraulic pump not functioning properly

Leak in component, line or fitting

Scored valve spool; scored cylinder

Reset as required

Repair or replace pump

Repair or replace component, line or fitting

Replace valve; replace cylinder

System(s) operate erratically

Sticking or binding valve cartridge, piston rod,
etc.

Hydraulic oil not at operating temperature

Clean, repair or replace components as neces-
sary

Allow oil sufficient time to warm up

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