Prepare site • prepare burner • mount burner, Model 601gas burner — instruction manual, Prepare burner and components – Carlin 601GAS Inst Manual User Manual

Page 9: Figure 3a tube/head configurations, typical

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Model 601GAS burner — Instruction manual

Carlin part number MN601GAS Rev. 04/24/09

– 9 –

Where appliance instructions differ from this manual, follow the appliance instructions.

1. Prepare site • prepare burner • mount burner

(continued)

Table 1a Burner orifice sizing and starting air settings

Input

Note 1

B-Tube with 11-Head

C-Tube with 21-Head

D-Tube with 32-Head

Burner orifice

drill size

Inches

Approximate

air settings

Notes 1 & 2

Burner orifice

drill size

Inches

Approximate

air settings

Notes 1 & 2

Burner orifice

drill size

Inches

Approximate

air settings

Notes 1 & 2

Btuh

Natural

gas

Propane

gas

Air damper

position

Natural

gas

Propane

gas

Air damper

position

Natural

gas

Propane

gas

Air damper

position

700,000

19/32

(.5937)

7/16

(.4375)

0.5

NA

NA

NA

NA

NA

NA

750,000

5/8

(.6250)

15/32

(.4687)

2

NA

NA

NA

NA

NA

NA

800,000

21/32

(.6562)

31/64

(.4843)

2.25

21/32

(.6562)

1/2

(.5000)

closed

NA

NA

NA

850,000

11/16

(.6875)

1/2

(.5000)

3.75

11/16

(.6875)

33/64

(.5156)

0.5

NA

NA

NA

900,000

23/32

(.7187)

17/32

(.5312)

4

23/32

(.7187)

17/32

(.5312)

1

11/16

(.6875)

35/64

(.5469)

closed

950,000

25/32

(.7812)

35/64

(.5469)

7

3/4

(.7500)

35/64

(.5469)

1.5

23/32

(.7187)

9/16

(.5625)

0.5

1,000,000

7/8

(.8750)

9/16

(.5625)

open

27/32

(.8437)

9/16

(.5625)

2.5

3/4

(.7500)

19/32

(.5937)

1

1,050,000

NA

NA

NA

1

(1.000)

19/32

(.5937)

3

25/32

(.7812)

39/64

(.6049)

2.25

1,100,000

NA

NA

NA

NA

NA

NA

13/16

(.8125)

5/8

(.6250)

2.5

1,150,000

NA

NA

NA

NA

NA

NA

27/32

(.8437)

NA

3

1,200,000

NA

NA

NA

NA

NA

NA

7/8

(.8750)

41/64

(.6406)

4

1,250,000

NA

NA

NA

NA

NA

NA

15/16

(.9375)

NA

5

1,300,000

NA

NA

NA

NA

NA

NA

31/32

(.9687)

21/32

(.6562)

5.5

1,350,000

NA

NA

NA

NA

NA

NA

1 (1.000)

11/16

(.6875)

6

1,400,000

NA

NA

NA

NA

NA

NA

1 1/16

(1.063)

23/32

(.7187)

6.5

1,450,000

NA

NA

NA

NA

NA

NA

1 1/8

(1.125)

3/4

(.7500)

8.75

1,500,000

NA

NA

NA

NA

NA

NA

1 1/4 (1.25)

23/32

(.7182)

open

Note 1

Ratings:

• All ratings above are based on sea level.

• Altitude ratings: Reduce maximum capacity by 4% per 1,000 feet above sea level.

— Example: The maximum “B”-tube/head capacity at 5,000 feet altitude is 560,000 Btuh instead of 700,000, a 20% reduction.

Positive overfire pressure effects:

• Maximum burner input decreases with increasing overfire pressure.

• Assume a reduction in maximum burner input of approximately 5% at 0.1 inches w.c. and 10% at 0.2 inches w.c.

• You will have to increase the air damper opening to compensate for the increased pressure.

• Follow the procedures given in this manual to check combustion with instruments to determine the correct air setting.

• Never fire at a higher overfire pressure than recommended by the appliance manufacturer.

Note 2

Use air settings for starting only. Adjust air setting, if necessary, after performing combustion testing (see page 18).

Prepare burner and components

Do not install or operate the burner if any component is damaged

or if burner does not comply with the specifications of Table 1a
and other guidelines in this manual.

Combustion head/air tube configurations
• 601GAS burners are supplied with one of three tubes and one of three

heads, determined by firing rate and appliance application. Tubes are
specified as one of three configurations (B, C or D). Heads are specified
as type 11, 12, 21, 22, 31 or 32.

Figure 3a Tube/head configurations, typical

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