Operation, Deinstallation, Maintenance, troubleshooting – INFICON BPG402-Sx ATM to Ultra-High Vacuum Gauge User Manual

Page 3: Gas type dependence, Display, Filament status, Switching function, Adjusting the gauge

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Connect the sensor cable to the gauge.

Secure the cable connector with the lock screws.

Connect the sensor cable to the controller.




Operation

When the voltage is supplied, the measuring signal is avail-
able between pins 2 (+) and 12 (–) (Relationship Measuring
Signal – Pressure

→ "Technical Data" and [1]).

BPG402-SD and -SP can also be operated via the
corresponding fieldbus interface (DeviceNet or Profibus)
(

→ [1] and [2] for further details and functions).

Allow for a stabilizing time of

≈10 minutes. Once the gauge

has been switched on, permanently leave it on irrespective of
the pressure.

Gas Type Dependence

The measurement value is gas dependent. The displayed
reading applies to dry air, O

2

, CO, and N

2

. For other gases, it

has to be converted (

→ "Technical Data" and [1]).

Display

(BPG402-S with part numbers 353-572 and 353-573)

Pressure reading


Pressure unit

Function display


(none) Pirani operation
E

Emission 25

μA

E

.

Emission 5 mA

D

Degas

Error display:


No error
(green background illumination)


Pirani sensor error
(red background illumination)


Bayard-Alpert sensor error
(red background illumination)


Internal data connection failure
(red background illumination)

Filament Status

Filament status LED

Filament status

Emission

Status LED

– off

dark

Both filaments O.K.

on

green

One filament broken

on

green, flashing

Both filaments broken

on

red

A "Filament Status" relay contact is available at the sensor
cable connector

→ "Electrical Connection" (pins 9 and 11).

Filament status

Relay contact

Both filaments O.K.

energized

One filament broken

deenergized

Both filaments broken

deenergized

Switching Function

The BPG402-S/-SL have a manually adjustable switching
function with a normally open relay contact. The relay contact
is accessible at the sensor cable connector (pins 1 and 4).

The threshold value of the switching function can be set
within the pressure range 1×10

-9

mbar … 100 mbar via a

potentiometer "SETPOINT".

The following rule applies:

U

Threshold

= 0.75 × (log p

Setpoint

– c) + 7.75

Where constant c is pressure unit dependent
(

→ "Relationship Measuring Signal – Pressure").

Measuring signal
(Pressure p)

Me

asu

red va

lue

(Setpoint)

Off

Off

On

Switching

function

U

Threshold

Hysteresis
10% U

Threshold

Time t

Setting the Switching Function

Put the gauge into operation.

Connect the + lead of a voltmeter to the threshold

measurement point Pin 3 and its lead to a grounded
point (e.g. connector case or flange of the gauge).

max. ø2.5

Setpoint Pin 3

( )

Using a screwdriver (max. ø2.5 mm), set the voltage

(Setpoint) to the desired value U

Threshold

.




Deinstallation

DANGER

DANGER: contaminated parts

Contaminated parts can be detrimental to health
and environment.

Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant
regulations and take the necessary precautions
when handling contaminated parts.

Caution

Caution: vacuum component

Dirt and damages impair the function of the vac-
uum component.

When handling vacuum components, take ap-
propriate measures to ensure cleanliness and
prevent damages.

Caution

Caution: dirt sensitive area

Touching the product or parts thereof with bare
hands increases the desorption rate.

Always wear clean, lint-free gloves and use
clean tools when working in this area.

Vent the vacuum system.

Turn the gauge off at the power supply.

Unfasten the lock screws and unplug the sensor cable.

(If you are using BPG402-SD or -SP, unfasten and
unplug the interface cable, too (

→ [1] and [2]).

Remove the gauge from the vacuum system and install

the protective lid.

Protective lid




Maintenance, Troubleshooting

In case of severe contamination or a malfunction, the sensor
can be replaced (

→ [1]).

Gauge failures due to contamination, as well as

expendable parts (filament), are not covered by the
warranty.

Adjusting the Gauge

The gauge is factory calibrated. If used under different
climatic conditions, at extreme temperatures, through aging
or contamination and after exchanging the sensor, the char-
acteristic curve can be offset and readjustment can become
necessary. Only the Pirani element can be adjusted and only
at atmosphere.

At the push of a button the digital value and thus the analog
output are adjusted electronically to +10 V at atmospheric
pressure.

Adjustment is necessary if
• at atmospheric pressure, the output signal is <+10 V
• the display reads < atmospheric pressure (if the gauge

has a display)

• at atmosphere, the digital value of the RS232C interface is

< atmospheric pressure

• when the vacuum system is vented, the digital value of the

RS232C interface reaches its maximum before the
measured pressure has reached atmosphere.

Activate the gauge and operate it for

≈10 minutes at

atmospheric pressure. If the gauge was operated within
the Bayard-Alpert range, a cooling-down time of
≈30 minutes is to be expected.

Press the button with a pin (max. ø1.3 mm) for 1 s.

max. ø1.3

Gauges with a display will show the reading
"1000 mbar".


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