Component identification, Component identification 8 – MTS Model 512-04 Hydraulic Power Unit User Manual

Page 8

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Model 512.04 Hydraulic Power Unit

8

Introduction

Component Identification

This table describes the components shown in the figure on

page 9

.

Component Descriptions

C

OMPONENT

D

ESCRIPTION

Control Box

Houses the electronic controls of the pump, including the

Stop

button,

Low/High

switch, and

Reset

button. It also houses the thermal

overloads to protect the pump motor. See

“Resetting the Thermal

Overloads”

on page 26.

Pressure Gage

Shows the current output pressure from the hydraulic power unit. The
output pressure is factory set to 13.8 MPa (2000 psi). See

“Changing the

Output Pressure”

on page 27 to change the output pressure.

Sight Glass

Combines a thermometer with a sight glass. You can quickly check the
hydraulic fluid’s temperature, level, and condition (by its color).

Reservoir

Stores the hydraulic fluid. The reservoir has a 57 L (15 gal) capacity. It
includes a magnetic drain plug to help catch metal particles.

Heat Exchanger

Cools the hydraulic fluid. The heat exchanger can be either water-cooled
or air-cooled.

Filter

Provides 3–micron filtration to fluid returning to the reservoir (see

“Changing the Filter”

on page 30).

Low Fluid and
Overtemperature Sensor

(Not shown) Shuts the pump off if fluid gets too low or becomes hotter
than 75ºC (160ºF). See

“Reducing the Fluid Temperature”

on page 22 or

“Adding Hydraulic Fluid”

on page 25 for more information.

Filter Change Gage

Shows when it’s time to change the hydraulic filter. The gage is marked
with three zones; green, yellow, and blue.

Green—The filter is good to use.

Yellow—Change the filter soon.

Red—Do not run the HPU until you have replaced the hydraulic filter
element.

Pump Motor

Drives a fixed displacement gear pump.

Pumps a 12.5 lpm output at 13.8 MPa (3.3 gpm at 2000 psi) @ 50 Hz.

Pumps a 15.1 lpm output at 13.8 MPa (4 gpm at 2000 psi) @ 60 Hz.

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