Circuit status, Operating principle, Fault detection – Rockwell Automation 21G PowerFlex 750 Series Safe Torque Off User Manual

Page 31: Figure 4 - stop category 1 – controlled

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Rockwell Automation Publication 750-UM002F-EN-P - July 2013

31

Description of Operation

Chapter 4

Example 3 - All Drives Safe Torque Off Connection with Controlled
Stop Action, Dual Channel

Figure 4 - Stop Category 1 – Controlled

Circuit Status

Circuit shown with guard door closed and system ready for normal operation.

Operating Principle

This is a dual channel system with monitoring of the Safe Torque Off circuit and
drive. Opening the guard door will switch the input circuits (S11-S12 & S21-
S22) to the Minotaur monitoring safety relay unit. The output circuits (23-24)
will issue a Stop command to the drive and cause a controlled deceleration. After
the programmed delay, the timed output circuits (47-48 & 57-58) will cause the
Safe Torque Off option and the drive Enable circuit to trip. If the motor is
rotating when the trip occurs, it will coast to stop. To restart the drive, the
Minotaur safety relay must first be reset followed by a valid start command to the
drive.

Fault Detection

A single fault detected on the Minotaur safety input circuits will result in the
lock-out of the system at the next operation and will not cause loss of the safety
function.

If the Safe Torque Off option sticks ON, the motor will stop on command due to
the enable input. The system cannot be reset when this fault condition exists.

GuardMaster

Trojan

A1

S21 S11 S52 S12

A2 X1 X2

13 23

14 24

S33

Y2

S34

Y1

X3

37 47 57

38 48 58

X4

S22

Y39 Y40

Minotaur

MSR138DP

SP+

SE+

Sd

SP–

SE–

Sd

Gate

+24V DC

24V DC
Common

External

+24V DC

AC Line

Input Power

Motor

Gate Control

Circuit

Gate Control

Power Supply

Jumpers:
ENABLE Installed
SAFETY Removed

24V DC Common

Start/Stop Common

Start

Stop

+24V DC

PowerFlex

750-Series

Stop

Start

External

+24V DC
Common

External

+24V DC

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