Rockwell Automation 592 NEMA Motor Data Calculator - Manual

MOTOR H.P. Three phase motor data for 60 Hz,
1800 RPM standard squirrel cage motors.
200
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
592- Solid-State Overload Relay
230
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
592- Solid-State Overload Relay
460
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
592- Solid-State Overload Relay
575
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
592- Solid-State Overload Relay
Example of 509-COD - A2E - - 17 - 90
Catalog Number:
INSTRUCTIONS:
1. Place Bulletin No. and NEMA Size in same color window.
2. Read Rules
3. Select Heater Element.
RULES:
Motors rated for continuous duty:
Motors with marked service factor of not less than 1.15,
or motors with marked temperature rise not over 40 °C
1. The Same Temperature at the Controller and the
Motor – Select the “Heater Type No.” with the listed
“Full Load Amps.” nearest the full load value shown
on the motor nameplate. This will provide integral
horsepower motors with protection between 110
and 120% of the nameplate full load currents.
2. Higher Temperature at the Controller than
at the Motor † – If the full load current value
shown on the motor nameplate is between the listed
“Full Load Amps.”, select the “Heater Type No.” with
the higher value. This will provide integral horsepower
motors with protection between 115 and 125% of the
nameplate full load currents.
© 2004 Rockwell Automation, Inc.
HEATER TYPE NUMBER
FULL LOAD AMPS FULL LOAD AMPS FULL LOAD AMPS
HEATER TYPE NUMBER HEATER TYPE NUMBER
BULLETIN NO:
NEMA SIZE 0, 1, 2
BULLETIN NO:
NEMA SIZE 3, 4 RULES Continued:
3. Lower Temperature at the Controller than at
the Motor† – If the full load current value shown
on the motor nameplate is between the listed
“Full Load Amps.”, select the “Heater Type No.”
with the lower value. This will provide integral
horsepower motors with protection between105
and 115% of the nameplate full load currents.
† Rules 2 and 3 apply when the temperature
difference does not exceed 10°C (18°F).
Consult Local Allen-Bradley Distributor when
the temperature difference is greater.
All other motors rated for continuous
duty (includes motors marked with
service factor of 1.0):
Select the “Heater Type No.” one rating smaller than
determined by the rules in paragraphs 1, 2 and 3.
This will provide protection at current levels 10%
lower than indicated above.
Motors rated for intermittent duty:
Consult local Allen-Bradley Distributor
Heater Element Selector
For Starters With Bulletin 592 Eutectic Overload Relays, Class 20 Overload Protection
Publication 592-QR001B-EN-P – July 2013
Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in USA.
MOTOR DATA CALCULATOR
BULLETIN NO:
NEMA SIZE 0, 1, 2
MOTOR DATA CALCULATOR
BULLETIN 509 STARTER CALCULATOR
Control Voltage:
24V 50 Hz / 24V 60 Hz
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
208V 60 Hz
Control Voltage:
220V 50 Hz / 240V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Eutec. OLR # Eutec. OLR # Eutec. OLR # Eutec. OLR #
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
Control Voltage:
380V 50 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
DC Control Voltage:
24V DC
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Eutec. OLR # Eutec. OLR # Eutec. OLR # Eutec. OLR #
Coil Coil Coil Coil
Auxiliary Contact On Eutectic Relay
c
Cont. Type Modular Kit Code
Component
NEMA Sz. 0-2 NEMA Sz. 3-4
1N.O. -9 595-A02 595-A34
1N.C -9A 595-B02 595-B34
Auxiliary Contact on Starter
e
All NEMA Sizes
Cont. Type Mod. Kit Code Component
1N.O. -90 595-A
1N.C -91 595-B
2N.O. -900 595-AA
2N.C. -911 595-BB
1N.O & 1N.C. -901 595-AB
Surge Suppressor
d
All NEMA Sizes
Component
Voltage Mod. Kit Code
120V AC -17 599-KO4
240V AC -17 599-KA04
Additional Options
a b c d e
Control Voltage:
24V 50 Hz / 24V 60 Hz
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
208V 60 Hz
Control Voltage:
220V 50 Hz / 240V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Top Wire Kit Top Wire Kit Top Wire Kit Top Wire Kit
Terminal Shield Terminal Shield Terminal Shield Terminal Shield
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
Control Voltage:
380V 50 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
DC Control Voltage:
24V DC
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Top Wire Kit Top Wire Kit Top Wire Kit Top Wire Kit
Terminal Shield Terminal Shield Terminal Shield Terminal Shield
Coil Coil Coil Coil
Power Poles
b
NEMA Size
Number of Poles Mod. Kit Code Component
Standard (3) 930
4 940
5 950
Surge Suppressor
c
All NEMA Sizes
Voltage Mod. Kit Code Component
120V AC -17 599-KO4
240V AC -17 599-KA04
Auxiliary Contact on Starter
d
All NEMA Sizes
Cont. Type Mod. Kit Code Component
1N.O. -90 595-A
1N.C -91 595-B
2N.O. -900 595-AA
2N.C. -911 595-BB
1N.O & 1N.C. -901 595-AB
Additional Options
a b c
Example of 500-BOD - 940 - 17 - 90
Catalog Number: d
BULLETIN 500 TOP-WIRED CONTACTOR
Solid-State Overload
b
NEMA Size
Component
Adjus. Range Mod. Kit Code
0.2-1.0 A 592-EEBC
1-5 A 592-EECC
3.2-16 A 592-EEDC
5.4-27 A 592-EEEC
9-45 A 592-EEFC
9-45 A 592-EEFD
18-90 A 592-EEGD
30-150 A 592-EEHE
NEMA STARTER SELECTOR - EUTECTIC
For Starters with Bulletin 592 Eutectic Overload Relays
Class 20 Overload Protection – (“W” Heater Elements)
Manual Reset
INSTRUCTIONS:
1. Slide insert to select appropriate motor horsepower.
2. Read motor, wire and conduit data from window according to motor voltage.
* Full Load Currents are from Table 430-150 of the 2002 NEC Code.
** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above).
*** Conduit sizes were selected using the 2002 NEC Code.
**** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element Time Delay fuses.
NEMA STARTER SELECTOR – E1 PLUS (Replaces SMP-1)
For Starters with Bulletin 592 Solid State Overload Relays
Self Powered
Phase Loss Protection
Wide Adjustment Range (5:1)
Ambient Temperature Compensation
Visible Trip Indication
Selectable Trip Class (10, 15, 20 or 30)
Selectable Manual/Auto-Manual Reset
INSTRUCTIONS:
1. Slide insert to select appropriate motor horsepower.
2. Read motor, wire and conduit data from window according to motor voltage.
* Full Load Currents are from Table 430-150 of the 2002 NEC Code).
** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load
currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above).
*** Conduit sizes were selected using the 2002 NEC Code.
**** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element
Time Delay fuses.
MOTOR H.P. Three phase motor data for 60 Hz,
1800 RPM standard squirrel cage motors.
200
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
230
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
460
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
575
VOLTS
Full Load Current*/NEMA Size
Wire Size**/Conduit Size***
Fuse Size (Amps)****
509- Starter
505- Reversing Starter
512- Fusible Combination Starter
513- Circuit Breaker Combination Starter
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
Control Voltage:
24V 50 Hz / 24V 60 Hz
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
208V 60 Hz
Control Voltage:
220V 50 Hz / 240V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
Control Voltage:
380V 50 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
DC Control Voltage:
24V DC
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Coil Coil Coil Coil
Surge Suppressor
b
All NEMA Sizes
Voltage Mod. Kit Code Component
120V AC -17 599-K04
240V AC -17 599-KA04
Auxiliary Contact On Eutectic Relay
c
All NEMA Sizes
Cont. Type Mod Kit Sizes Component
1N.O. -90 595-A
1N.C -91 595-B
2N.O. -900 595-AA
2N.C. -911 595-BB
1N.0. & 1N.C. -901 595-AB
Additional Options
a b c
Example of 500F-BOD - 17 - 90
Catalog Number:
BULLETIN 500F FEED-THROUGH CONTACTOR