Special cuts, Maintenance – Black & Decker BT1400 User Manual

Page 31

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31

SPECIAL CUTS

NEVER MAKE ANY CUTS UNLESS THE MATERIAL IS

SECURED ON THE TABLE AND AGAINST THE FENCE.

Aluminum Cutting (Carbide tipped blade only)

Aluminum extrusions such as those used when making

aluminum screens and storm windows can easily be cut

with your saw using the proper blade designed for non-fer-

rous metal cutting. Position the material so that you will be

cutting the thinnest cross section, as shown in Figure 9.

Figure 10 illustrates the wrong way to cut these extrusions.

Use a wax lubricant when cutting aluminum such as

Johnson’s Stick Wax No.140. Apply the stick wax directly

to the saw blade before cutting. Never apply stick wax to

a moving blade.

The wax, available at most hardware stores and industrial

mill supply houses, provides proper lubrication and keeps

chips from adhering to the blade.

Be sure to properly secure work. Certain workpieces, due

to their size, shape or surface finish, may require the use of

a clamp, jig or fixture to prevent movement during the cut.

Bowed Material

When cutting bowed material always position it as shown

in Figure 11 and never like that shown in Figure 12.

Positioning the material incorrectly will cause it to pinch the

blade near the completion of the cut.

Cutting Plastic Pipe and other round cross-sectional

material

Plastic pipe can be easily cut with your saw. It should be

cut just like wood and clamped or held firmly to the fence

to keep it from rolling particularly when making angle cuts.

MAINTENANCE

(PERFORM ALL MAINTENANCE WITH MITER SAW

UNPLUGGED.)

1. All bearings are sealed. They are lubricated for life and

need no further maintenance.

2. Periodically clean all dust and wood chips from around

AND UNDER the base and the rotary table. Even

though slots are provided to allow debris to pass

through, some dust will accumulate.

3. The brushes are designed to give you several years

of use. If they ever need replacement follow the

instructions in this manual or return the tool to the

nearest service center for repair.

Important

To assure product SAFETY and RELIABILITY, repairs,

maintenance and adjustment (including brush inspection

and replacement) should be performed by authorized

service centers or other qualified service organizations,

always using identical replacement parts.

Trouble Shooting Guide

BE SURE TO FOLLOW SAFETY RULES AND

INSTRUCTIONS

TROUBLE! SAW WILL NOT START

WHAT’S WRONG?

WHAT TO DO…

1. Saw not plugged in

1. Plug in saw

2. Fuse blown or circuit

2. Replace fuse or reset

breaker tripped

circuit breaker

3. Cord damaged

3. Have cord replaced by

authorized service center

4. Brushes worn out

4. See “Brushes” in this

manual

TROUBLE! SAW MAKES UNSATISFACTORY CUTS

WHAT’S WRONG?

WHAT TO DO…

1. Dull blade

1. Replace blade

2. Blade mounted

2. Turn blade around

backwards

3. Gum or pitch on blade

3. Remove blade and

clean with turpentine

and coarse steel wool

or household oven

cleaner

4. Incorrect blade for work

4. Change the blade

being done

TROUBLE! BLADE DOES NOT COME UP TO SPEED

WHAT’S WRONG?

WHAT TO DO…

1. Extension cord too light

1. Replace with adequate

or too long

size cord

2. Low house current

2. Contact your electric

company

TROUBLE! MACHINE VIBRATES EXCESSIVELY

WHAT’S WRONG?

WHAT TO DO…

1. Saw not mounted

1. Tighten all mounting

securely

hardware

2. Stand or bench on

2. Reposition on flat level

uneven floor

surface

3. Damaged saw blade

3. Replace blade

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