Rockwell Automation FlexPak 3000 115 VAC Control Opt. Board M/N 917FK0101 - Manual (Page 12)

3Ć1
3.0 INSTALLINGTHE CONTROL OPTION BOARD FOR A
FLEXPAK 3000 DRIVE
DANGER
THE DRIVE AND CONTROL OPTION BOARD ARE AT LINE VOLTAGES WHEN CONNECTED TO
SOURCES OF INCOMINGAĆC POWER. DISCONNECT, TAG, AND LOCKOUT ALL SOURCES OF AĆC
POWER TO THE DRIVE AND THE CONTROL OPTION BOARD BEFORE PERFORMINGTHE
FOLLOWINGPROCEDURE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
SEVERE BODILY INJURY OR LOSS OF LIFE.
CAUTION: The user is responsible for conforming with all applicable local, national, and international
codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Usethefollowing procedureto install the115 VAC Control Option Board for usewith a FlexPak 3000
drive. Refer to figures 1.1, 1.2, and 2.1 when performing the installation.
Step 1. Disconnect, tag, and lockout power to the drive and the 115 VAC control voltage supply.
Step 2. Remove the drive cover. For drives with NEMA 1 covers, continue to step 3. For
chassisĆmounted drives, proceed to step 4.
Step 3. For drives up to 150 HP, equipped with NEMA 1 covers, locate the 4 mounting holes in the
back of the bottom end cover. Mount the Control Option Board [Item #1] inside, using the
M4 x 30 Taptitescrews [Item #5] and theM4 washers [Item #6]. Proceed to step 5.
NOTE: Older versions of the FlexPak 3000 NEMA 1 drives may not be provided with
mountingholes. If this is the case, continue to step 4 and follow the chassisĆmounted drive
instructions.
Step 4. For chassisĆmounted drives, mount the Control Option Board [Item #1] at an appropriate
panel location, using the four (4) M4 x 30 Taptite screws [Item #5] and theM4 washers
[Item #6]. The board must be located less than 48 inches from the FlexPak 3000 regulator
board terminal strip, ideally just below the drive. Drill the holes for the mounting screws
using themounting holepattern shown in figure1.2.
Step 5. Wireyour 115 VAC supply to the3Ćpin AĆC sourceinput connector [Item #2]. Refer to the
recommendations given in section 2.1 and see table 2.1. Make sure to connect the GND
terminal to earth ground. Attach the AĆC source input connector to the mating connector on
theControl Option Board.
Step 6. If the 115 VAC control supply will not be deĆenergized by opening the drive disconnect,
attach the Danger label [Item #7] to thedriveenclosureor cabinet door, ensuring that it is
prominently displayed.
Step 7. Wire your 115 VAC control devices to the Control Option Board's 14Ćpin AĆC input
connector [Item #3]. Seefigure1.1 and table3.1. Connect the14Ćpin AĆC input connector
to themating connector on theControl Option Board. Thewiring of 115 VAC control
devices to the Control Option Board should mirror that of +24V control devices to your
drive's regulator board. Refer to the section on wiring the drive in your FlexPak 3000
instruction manual.