Principles of mechanical folding – Baumfolder BAUM18: Pile Folder 1st Station (from 2005 on) User Manual

Page 42

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TP10313

PAGE 42

Principles of Mechanical Folding

The buckle folding principle

In buckle folding, each station consists of three rollers

and a buckle plate. The first two rollers are arranged one

vertically above the other and they carry the incoming sheet

into the buckle plate until it reaches a feed guide stop that

can be adjusted as required.

The sheet is delivered into the buckle plate at a deter-

mined speed. The leading edge strikes the paper stop. Once

against the stop the sheet continues to be driven. A buckle

forms in the space between the three rollers. As this sags

downward, it is picked up by the rotating rollers and the

fold is formed as the sheet passes through them.

It can be seen that in this case the folding process is not

restricted to any cyclical movement and is thus capable of a

very high output.

For each folding station it is possible to fit up to four

buckle plates, arranged alternately above and below. Buckle

plates that are not required for a particular folding operation

can be replaced by sheet deflectors, allowing one or more

buckle plates in a folding station to be by-passed. It is thus

possible to execute a large number of fold variations.

The gap between the rollers must be set to the thickness

of the paper that is passing through. Certain deviations

must be made for special types of parallel folding.

Figure 49

Figure 47

Figure 48

Figure 50

Figure 51

Figure 52

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