Bully dog’s rule of thumb for exhaust sizes, Rapid flow installation, Introduction – Bully Dog 182061 Dodge 5.9L Cummins 2500-3500 03-04 User Manual

Page 3

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RAPID FLOW INSTALLATION

INTRODUCTION

The Bully Dog Rapid Flow Exhaust Systems have been specially designed to allow the lowest mandrel
bends in the industry. The lower mandrel bends allow increased air flow which reduces exhaust temper-
atures and improves engine efficiency and maximum horsepower. This instruction set covers installation
of the 6” Rapid Flow Aluminized Exhaust designed specifically for the 5.9L Cummins.

Note: This instruction set and the Rapid Flow Exhaust system included is made exclusively for the 5.9L
Cummins ‘03-’04. In 2004 Dodge introduced a new engine half way through the model year. These in-
structions cover the early 2004 models without the catalytic converter.

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BULLy DOg’S RULE OF ThUmB FOR ExhAUST SIzES

300 HP

400 HP

500 HP

600 HP

4” Exhaust

Systems for

HP Applications

Less Than

450hp

5” Exhaust

Systems for

HP Applications

Between 450hp

and 550hp

6” Exhaust Systems

for HP Applications

over 550hp

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