04 cut quality, Cutskill 35a – Tweco 35A CutSkill Power Supply and SL40 Torch EU version User Manual

Page 27

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cutskill 35A

Manual 0-5180 4-7 OPERATION

6. Release the torch trigger.

a. Main arc stops.

7. Set the power supply ON / OFF switch to OFF

(down position).

a. AC indicator

turns OFF.

8. Set the main power disconnect to OFF, or unplug

input power cord.

a. Input power is removed from the system.

4.04 Cut Quality

NOTE

Cut quality depends heavily on setup and

parameters such as torch standoff, alignment

with the workpiece, cutting speed, gas pres-

sures, and operator ability.
Refer to appendix pages for additional infor-

mation as related to the power supply used.

Cut quality requirements differ depending on application.

For instance, nitride build - up and bevel angle may be

major factors when the surface will be welded after cut-

ting. Dross - free cutting is important when finish cut

quality is desired to avoid a secondary cleaning operation.

The following cut quality characteristics are illustrated in

the following figure:

Kerf Width

Cut Surface

Bevel Angle

Top Edge

Rounding

Cut Surface

Drag Lines

Dross

Build-Up

Top

Spatter

A-00007

Cut Quality Characteristics

Cut Surface

The desired or specified condition (smooth or rough)

of the face of the cut.

Nitride Build - Up

Nitride deposits can be left on the surface of the cut

when nitrogen is present in the plasma gas stream.

These buildups may create difficulties if the material

is to be welded after the cutting process.

Bevel Angle

The angle between the surface of the cut edge and

a plane perpendicular to the surface of the plate. A

perfectly perpendicular cut would result in a 0° bevel

angle.

Top - Edge Rounding

Rounding on the top edge of a cut due to wearing

from the initial contact of the plasma arc on the

workpiece.

Bottom Dross Buildup

Molten material which is not blown out of the cut area

and resolidifies on the plate. Excessive dross may

require secondary cleanup operations after cutting.

Kerf Width

The width of the cut (or the width of material removed

during the cut).

Top Spatter (Dross)

Top spatter or dross on the top of the cut caused by

slow travel speed, excess cutting height, or cutting

tip whose orifice has become elongated.

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