Section 4: operation, 01 introduction, 02 operating controls and indicators – Tweco Ultima 150 User Manual

Page 25: A. front panel, B. control panel detail, Figure 4-1 front panel view, Figure 4-2 front panel detail

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Manual 0-2472

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SECTION 4: OPERATION

SECTION 4:

OPERATION

4.01 Introduction

This section provides a description of the Power Supply
operating controls and operating procedures.

4.02 Operating Controls and

Indicators

A. Front Panel

PILOT ARC

PREVIEW

ON

CURRENT

SET

A

A

CURRENT

0.5-15

5-150

PREVIEW

ARC

VOLTS

A / V

A

LIMIT

A

PANEL

REMOTE

A

COOL PILOT

DC

GAS

TEMP

AC

A

V

RANGE

WEST LEBANON, NEW HAMPSHIRE USA 03784

Thermal Dynamics

THERMADYNE

R

Made in USA

PLASMA

SHIELD

2

3

1

A-00821

Figure 4-1 Front Panel View

1. Primary Power Switch (Main Disconnect Switch)

ON position supplies AC power to activate all system
control circuits. OFF position deactivates control cir-
cuits.

2. SHIELD Gas Flow Control

Range: 5.0 - 30 scfh.

3. PLASMA Gas Flow Control

Range: 0.5 - 3.0 scfh.

B. Control Panel Detail

PILOT ARC

PREVIEW

ON

CURRENT

SET

A

A

CURRENT

0.5-15

5-150

PREVIEW

ARC

VOLTS

A / V

A

LIMIT

A

PANEL

REMOTE

A

COOL

PILOT

DC

GAS

TEMP

AC

A

V

RANGE

5

6

7

8

9

10

11

12

13 14

A-00822

Figure 4-2 Front Panel Detail

5. Pilot Arc ON/SET Switch

ON/SET is a two-position switch. The ON position is
for normal system operation; the SET position allows
verification of the following settings:

• Pilot Arc Current Preview

• Set Current Limiter

• Weld Current Preview

• Gas Flow Rate Selection

6. Pilot Arc CURRENT Adjust

This potentiometer is accessible through the front
panel and can be adjusted with a screwdriver, 2-15
amps, single turn.

7. Pilot Arc Current PREVIEW

This momentary rocker switch displays the pilot arc
current set point in SET position. Actual pilot arc
current displayed in ON position.

8. Weld Current/Arc Voltage Preview

This is a three-position momentary rocker switch. Amp
position displays the main weld current set point (PRE-
VIEW). Volt position displays the actual arc voltage
during welding operation; normal position displays
actual weld current.

9. LED Amp/Volt Display

During welding operation, the LED displays weld
current. Also displays Pilot Arc Current, Arc Volts,
and Pilot Current, when queued.

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