Tweco SL100 User Manual

Page 6

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Manual 0-2880

6

Good Tip

Worn Tip

A-03406

3. On torches with a shield cup body and a shield cap or

deflector, ensure that the cap or deflector is threaded

snugly against the shield cup body. In shielded drag

cutting operations (only), there may be an O-ring be-

tween the shield cup body and drag shield cap. Do

not lubricate the O-ring.

Drag Shield Cap

Shield

Cup Body

O-Ring No. 8-3488

Art # A-03878

4. Check the starter cartridge for excessive wear, plugged

gas holes, discoloration, and for free movement of the

lower end plate. Replace if necessary.

Lower End Fitting

Start Cartridge

Art # A-03621

5. Check the end of the electrode for excessive wear.

Worn Electrode

New Electrode

Art # A-03284

6

. Reinstall the Electrode by pushing it straight into the

torch head until it clicks.

!

WARNINGS

Refer to the consumables selection charts for the

proper combination of torch parts, including shield

cups and shield caps.

The use of any consumable parts other than those

specified by the Manufacturer may cause irreparable

damage to the torch head.

7

. Reinstall the desired starter cartridge and tip into the

torch head.

8. Hand tighten the shield cup until it is seated on the

torch head. If resistance is felt when installing the

cup, check the threads before proceeding.

NOTE

When operating the torch in a normal condition, a

small amount of gas vents through the gap between

the shield cup and the torch handle. Do not attempt

to overtighten the shield cup as irreparable damage

to internal components may result.

B. O-Ring Lubrication

This section applies only to torches withATC con-

nectors.

An o-ring on the Torch ATC Male Connector requires

lubrication on a regular basis, depending on how fre-

quently the torch is disconnected and re-connected.

This will allow the o-ring to remain pliable and pro-

vide a proper seal. The o-ring will dry out, becoming

hard and cracked, if the o-ring lubricant is not used

on a regular basis. This can lead to potential perfor-

mance problems.

It is recommended to apply a very light film of o-

ring lubricant (Catalog # 8-4025) to the o-ring on a

weekly basis.

NOTE

DO NOT use other lubricants or grease, they may

not be designed to operate within high tempera-

tures or may contain “unknown elements” that

may react with the atmosphere. This reaction can

leave contaminants inside the torch. Either of these

conditions can lead to inconsistent performance or

poor parts life.

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