Troubleshooting – Chicago Electric 98107 User Manual

Page 17

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Page 17

For technical questions, please call 1-800-444-3353.

SKU 98107

troubleshooting

problem

possible causes

likely solutions

Tool will not start

No power at outlet.

1.

Cord not connected.

2.

Carbon Brushes may be worn or

3.

damaged.

Check power at outlet.

1.

Check that cord is plugged in.

2.

Inspect Carbon Brushes and replace if

3.

necessary.

Tool operates

slowly or

erratically.

Carbon Brushes may be worn or

1.

damaged.
Excess pressure applied to

2.

workpiece.

Inspect Carbon Brushes and replace if

1.

necessary.
Decrease pressure, allow tool to do

2.

the work.

Tool does not

grind, sand or

brush effectively.

Disc accessory may be loose on

1.

Spindle. Check tightness of Outer

Flange Arbor Nut or threaded disc

accessory on Spindle.
Disc accessory may be damaged,

2.

worn or wrong type for the

material.

Be sure disc accessory is of correct

1.

dimension and Outer Flange Arbor Nut

is tight.

Check condition and type of disc

2.

accessory. Use only proper type of

disc accessory in good condition.

Follow all safety precautions whenever diagnosing or servicing the

tool. disconnect power supply before service.

side while you remove the carbon

brushes.

Keep track of which ori-

entation the old carbon brushes

were in to prevent needless wear

if they will be reinstalled.
If either carbon brush is worn down

e.

by more than 1/2, replace

both car-

bon brushes.
To clean old carbon brushes before

f.

reusing them, rub the contact areas

with a pencil eraser.
Hold the spring clips to the side and

g.

reinsert the old carbon brushes in

the same orientation to reduce wear.
When installing the carbon brushes,

h.

make sure the carbon portions of

the carbon brushes contact the mo-

tor armature, and that the indented

portions of the brushes are posi-

tioned where the springs contact.

Also, make sure the springs operate

freely.
Reconnect the Carbon Brush Leads.

i.

Replace the Brush Caps and

j.

Screws. Do not overtighten.

note: New carbon brushes tend to spark

when first used until they wear and

conform to the motor’s armature.

5.

warning! if the supply cord of

this power tool is damaged, it must

be replaced only by a qualified

service technician.

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